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Production Lines and Processing Machines of UHMWPE Pipe
Properties of UHMWPE Pipe
1. High Wear Resistant
Compare with existing plastic pipes, Wear resistant UNMWPE pipe has the most excellent wear resistance which is 4 to 7 times that of Q235 steel pipe and 2.7 times that of wear-resistant steel 16Mn. Therefore it increases pipe flow rate and improves the transmission efficiency of more than 20%. The working life of UHMWPE pipes is more than 3 times that of wear-resistant steel pipe. Wear resistant UHMWPE pipe has great advantages to replace traditional metal pipes in delivering abrasive media.
2. Impact Resistant
Wear resistant UHMWPE pipe is greatly impact resistant which is 5 times that of HDPE pipe, 2 times that of PC pipe and 10 times that of PTFE pipes.With extraordinary impact resistance,UHMWPE pipe can withstand great water hammer impact when starting up pump station.
3. Low Energy Consumption
Wear resistant UHMWPE pipe is self-lubrication and non-adhesive. Its coefficient of friction resistance is 0.009 while that of steel pipe is 0.013. With the same diameter, flow rate of UHMWPE pipe is larger than steel pipe, and with the same flow rate, UHMWPE pipe can save 25% energy.
4. Non-scaling
With roughness of 0.00022 and smooth pipe inner wall, it can efficiently avoid scaling without acid cleaning, which save a lot of maintenance cost.
5. High Flexibility
With high toughness and elongation of no less than 350%, the UHMWPE pipe and the connection site will not crack when crust settling which maximally ensures to supply water normally. .
Application advantages of wear resistant UHMWPE pipes
Advantage of UHMWPE pipe in dredging project
UHMWPE pipe is high wear resistant. The flow rate of UHMWPE pipe is more than 4 times that of steel pipe i.e. working life of UHMWPE pipe is 4 times longer than that of steel pipe, which reduce times of changing pipes during the project and reduce maintenance cost. With low roughness, UHMWPE pipe can save 20% energy which reduces the operation cost. UHMWPE pipe is light in weight and flexible which reduce installation cost and increase comprehensive benefit.
Advantage of UHMWPE pipe in mining and metallurgy
Coke, mining powder, pulp and slag from mining and metallurgy is quite abrasive to pipelines. Traditional steel pipe can only use for 6 or 12 months for transmission of above media and need to turn 90 degrees every half year. Meantime, UHMWPE pipe has extraordinary wear resistance which greatly reduces damage of pipes from abrasion and its working life is more than 4 times that of traditional steel pipe. With good impact resistance and high flexibility, UHMWPE pipe can withstand impact from external force and diastrophism. Wear resistant UHMWPE pipe is better alternative as transmission pipe for mining and metallurgy.
Advantage of UHMWPE pipe in transmission of coal ash in thermal power plant
For hydraulic ash-sluicing system of thermal power plant, the problem of scaling in inner pipe wall is quite prevalent,especially within 100 meters of the entrance, scaling and corrosion are more serious. Ash-sluicing pipe is seriously worn besides scaling. Within two years there will be serious leakage especially at the bend sites. Wear resistant UHMWPE pipe is self-lubricating and non scaling. With excellent wear resistance and corrosion resistance, it has longer working life and significantly save maintenance costs which greatly increases benefits.
Advantage of UHMWPE pipe in pneumatic transmission
With low friction resistance, high self lubrication and high wear resistance, UHMWPE pipe can be widely used in field of pneumatic transmission of material which effectively reducing abrasion and corrosion and lowering energy consumption.
Specifications of UHMWPE Pipe
|
I.D mm |
WALL THICKNESS mm | |||||
| 0.6Mpa | 0.8 Mpa | 1.0 Mpa | 1.25 Mpa | 1.6 Mpa | 2.0 Mpa | |
| 150 | — | — | 7 | 8 | 11 | 14 |
| 200 | — | 7 | 9 | 11 | 14 | 18 |
| 250 | 8.4 | 10.6 | 12.9 | 15.7 | 19.9 | 24.7 |
| 300 | 9.7 | 12.3 | 15 | 18.5 | 23.4 | 29.3 |
| 350 | 9 | 12 | 15 | 19 | 25 | 32 |
| 400 | 10 | 14 | 17 | 22 | 29 | 36 |
| 450 | 12 | 16 | 20 | 25 | 32 | 41 |
| 500 | 13 | 17 | 22 | 27 | 36 | 45 |
| 550 | 14 | 19 | 24 | 30 | 39 | 50 |
| 600 | 15 | 21 | 26 | 33 | 43 | — |
| 650 | 17 | 22 | 28 | 36 | 46 | — |
| 700 | 18 | 24 | 30 | 38 | 50 | — |
| 750 | 19 | 26 | 33 | 41 | — | — |
| 800 | 21 | 28 | 35 | 44 | — | — |
| 850 | 22 | 29 | 37 | 47 | — | — |
| 900 | 23 | 31 | 39 | 49 | — | — |
| 1000 | 26 | 34 | 43 | — | — | — |
| 1100 | 28 | 38 | 48 | — | — | — |
| 1200 | 31 | 41 | — | — | — | — |
Company: Shandong Buoy&Pipe Industry Co.,Ltd
Business type: Manufacturer
Products: UHMWPE pipes&UHMWPE Navigation Aids
Employees: about 200 employees, professional R&D team, professional engineers& installation team
Production Lines: 25 lines, with annual production capacity of 10,000 metric tons
UHMWPE Pipes Sizes: inner diameters ranging from 77mm to 1200mm with different wall thicknesses, all the pipes can be customized according to the specified project.
Certificates:
Cases of UHMWPE Pipe
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