42CrMo4 Hardened Steel Wind Turbine Bearing be CBN Cutting Inserts Finish Turning High Efficiency
42CrMo4 Hardened Steel Wind turbine bearing be CBN cutting inserts Finish Turning high efficiency
1. Halnn Tools CBN cutting inserts Finish Turning 42CrMo4 Hardened Steel Wind turbine bearing
Wind power bearings are also known as slewing bearings. Due to the harsh environment and high maintenance cost, 42CrM04 with better performance is often used as the main processing material, which can also be called 42CrM0 bearing. Wind power bearings are forged, and in order to obtain a high life, heat treatment is often used after roughing to improve the performance of the workpiece. The hardness of wind power bearings after heat treatment is generally above HRC45.
For many mechanical products, the performance and reliability of the bearing directly determines the performance and reliability of the product. With the development of the international market economy, people are more and more critical about the bearing, and attach great importance to the usability and reliability of the bearing, so the performance requirements of the cutting tool are getting higher and higher.
2. Characteristics of CBN Cutting Inserts
Insert Grade |
Machining Hardness |
Processing Condition |
Machining Materials |
BN-S200 |
HRC45~68 |
Semi-finishing |
Hardened Steel, Superalloy |
Fine Finishing | |||
BN-S20 |
HRC45~68 |
Roughing |
Hardened Steel |
Semi-finishing | |||
BN-H21 |
HRC62~68 |
Fine Finishing |
Hardened Steel |
BN-H10 |
HRC45~68 |
Fine Finishing |
Hardened Steel and High Strength Cast Iron |
3.Detailed date of CBN Cutting Inserts
Type |
Dimension |
Grades |
||||
L(mm) |
φI.C(mm) |
S(mm) |
r(mm) |
BN-S10 |
BN-S20 |
|
SNGN120412 |
12.7 |
12.7 |
4.76 |
1.2 |
● |
● |
SNGN120712 |
12.7 |
12.7 |
7.94 |
1.2 |
● |
● |
SNGN120716 |
12.7 |
12.7 |
7.94 |
1.6 |
● |
● |
SNGN150716 |
15.875 |
15.875 |
7.94 |
1.6 |
● |
● |
SNGN201020 |
20 |
20 |
10 |
2 |
● |
|
4.Application Case
PCBN Inserts |
Workpiece Details |
||
Insert Model |
SNMN |
Component |
Raceway and End Surface |
Cutting Type |
Dry Cutting |
Materials |
42CrMo4 |
Process |
Finishing |
Hardness |
HRC47-55 |
Cutting Data |
Compared with the ceramic cutters |
||
Vc(m/min) |
110 |
Insert Materials |
Tool Life |
Ap(mm) |
0.5 |
Halnn BN-S200 |
8 |
Fr(mm/r) |
0.45 |
Ceramic Cutters |
1 |
5. Pictures of CBN Cutting Inserts
6.Our company
Henan halnn tools is a professional large-scale manufacturer of all types of diamond tools and glass cutters,integrating development,production and trading together.Our main products include PCD,CBN,PCBN tools,glass cutters and related products.
7. Contact us
If you have another question, pls feel free to contact us as below:
Contact us | |
Joanan@halnntools.com |
|
+86 17537165259 |
|
Skype |
Joanna Guo |
+86 17537165259 |
|
Send Inquiry to This Supplier
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