Contact Platform Support
Help CenterABB 5SHY3545L0016 3BHB020720R0002 Integrated Gate-Commutated Thyristor (IGCT)
Related Products
-
ABB 3BHE019719R0101 GVC736BE101 Integrated Gate-Commutated Thyristor (IGCT)NegotiableMOQ: 1 Piece -
ABB 216NG61A HESG441633R1 HESG216875/K Main Control BoardNegotiableMOQ: 1 Piece
-
ABB PFEA113-65 3BSE050092R65 Tension ElectronicsNegotiableMOQ: 1 Piece
-
ABB UAD142A01 3BHE012551R0001 Analog Input ModuleNegotiableMOQ: 1 Piece
-
ABB RXIDK 2H 1MRK000838-HA Relay ModuleNegotiableMOQ: 1 Piece
ABB 5SHY3545L0016 (IGCT Power Module) and 3BHB020720R0002 (Dedicated Control and Drive Module) form a core matching combination launched by ABB for high-voltage and high-power power electronic conversion scenarios. Among them, the 5SHY3545L0016 is a high-performance asymmetric IGCT module of the 5SHY series, and the 3BHB020720R0002 is its dedicated control and drive unit. The two are deeply adapted and work collaboratively, featuring high voltage and current withstand capacity, fast switching characteristics and high reliability, and are suitable for harsh application scenarios such as high-voltage direct current transmission and high-power converters.
I. Core Component Positioning and Matching Relationship
Component Matching
Power Module: 5SHY3545L0016, an asymmetric Integrated Gate-Commutated Thyristor (IGCT) module with a rated voltage of 4500V, a rated current of 1600A and a rated power of not less than 70kW. It is mainly responsible for energy conversion of high-voltage and large current, combining the high blocking voltage of traditional GTO and the fast switching characteristics of IGBT, and solving the problems of slow switching and high loss of traditional thyristors. Its protection grade can reach IP20/IP55, with a height of 91mm (TO-247 package) and a net weight of about 1.8kg (excluding packaging).
Control and Drive Module: 3BHB020720R0002 (3BHB series), a dedicated control and drive module for 5SHY3545L0016. It is mainly responsible for converting the upper computer control instructions into precise power waveforms, driving the IGCT module to achieve stable switching, and providing status monitoring and protection functions at the same time. It supports PROFIBUS DP/Ethernet communication, can quickly respond to control instructions and feed back working status, with a control power supply of 24V DC, power consumption ＜ 5W and a protection grade of IP65, suitable for harsh industrial environments.
Core Advantages
Strong component synergy: the drive and the IGCT module are deeply adapted with optimized switching timing, and the switching frequency can reach 300Hz to 1kHz (up to 10kHz in some scenarios), which significantly reduces the system electromagnetic interference and filter volume, and decreases switching loss and operating noise. Compared with traditional GTO, it has faster turn-off speed and higher operating efficiency.
Excellent voltage and current withstand performance of the IGCT module: it can stably handle a large current of 1600A in a 4500V high-voltage environment, with an operating temperature range of -40℃ to +125℃ for wide-temperature working conditions. The drive module features precise control and strong anti-interference ability with an industrial-grade design, an operating temperature of +5℃ to +55℃, a non-operating temperature of -40℃ to +70℃, a high protection grade and outstanding reliability.
Flexible configuration: it supports a variety of parameter calibration and function configuration, which can be customized and adjusted according to specific application scenarios. It also has good compatibility, suitable for ABB related power electronic systems, and can be combined with ABB ACS880 drive series, 3BHE019719R0101 I/O interface module, etc. to form a complete drive system.
Applicable Fields
It is applicable to high-voltage direct current transmission (HVDC), flexible alternating current transmission systems (FACTS), high-power converters and large inverters, high-power drives (such as traction drives, metallurgical motors), renewable energy (wind power, photovoltaic) inverters, and also suitable for relevant scenarios of ABB ACS880 drive series. It can also be used for energy conversion and stability control of power systems, and is widely applied in industrial automation, power regulation, motor control and other fields.
II. Technical Parameters
| Parameter Category | 5SHY3545L0016 (IGCT Module) | 3BHB020720R0002 (Control and Drive Module) | Remarks |
|---|---|---|---|
| Full Model Number | 5SHY3545L0016 | 3BHB020720R0002 | A dedicated matching combination that works collaboratively to form a core solution for high-power conversion |
| Rated Voltage | 4500V (Blocking Voltage VDRM) | 24V DC (Control Power Supply) | The IGCT is suitable for high-voltage scenarios; the drive uses a standard working power supply with power consumption ＜ 5W |
| Rated Current | 1600A (On-state Current ITGQM) | Drive capacity for 1600A module | Rated operating current of the IGCT; the drive output matches the module requirements to ensure stable driving |
| Switching Frequency | 300Hz-1kHz (up to 10kHz in some scenarios) | Adapted to the switching frequency requirements of IGCT | Typical value, reducing electromagnetic interference, switching loss and operating noise |
| Operating Temperature | -40℃ to +125℃ (Industrial wide temperature) | Operating: +5℃ to +55℃; Non-operating: -40℃ to +70℃ | Suitable for harsh industrial working conditions to ensure stable operation in different environments |
| Cooling Method | Forced Air Cooling/Liquid Cooling | Natural Cooling (Adapted to low power consumption characteristics) | The IGCT is adapted to high power loss; the drive has low power consumption and no additional forced heat dissipation required |
| Protection Grade | IP20/IP55 | IP65 | The drive has a higher protection grade, suitable for harsh industrial environments with dust and humidity |
| Weight | Approx. 1.8kg (Excluding Packaging) | Approx. 0.8kg (Refer to similar drives) | Net weight of a single module/single drive, easy for installation and integration |
| Communication Interface | - | PROFIBUS DP/Ethernet | Supports high-speed communication, with quick response to upper computer instructions and status feedback |
III. Working Principle
Structure and Collaborative Mechanism
IGCT Module (5SHY3545L0016): It integrates asymmetric thyristor chips and gate interfaces, combining the high-voltage and large current capacity of thyristors with the IGBT-style gate turn-off characteristics, without the need for an external turn-off circuit, simplifying system design and improving reliability. It is mainly responsible for the energy conversion of high-voltage and large current, and can stably meet the energy transmission requirements of high-power scenarios with its rated parameters of 4500V/1600A. Combined with fast switching characteristics, it reduces operating loss.
Control and Drive Module (3BHB020720R0002): As a dedicated drive unit, its core function is to convert the control instructions of the upper computer into precise ±15V gate drive voltage to accurately control the turn-on/turn-off timing of the IGCT module. At the same time, it real-timely monitors key parameters such as current, voltage and temperature of the IGCT module, and integrates overcurrent, overvoltage, overtemperature and its own drive fault protection functions. In case of a fault, it can quickly cut off the drive signal, trigger the protection mechanism, and feed back the fault status through PROFIBUS DP/Ethernet communication to avoid module damage and expansion of system faults.
Working Process
The upper computer sends control instructions, which are received by the 3BHB020720R0002 through the PROFIBUS DP/Ethernet interface. After internal logic processing, a positive gate voltage is output to the 5SHY3545L0016.
The IGCT module turns on rapidly after receiving the positive gate voltage, and stably transmits high-voltage and large current of 4500V/1600A grade with its low on-state loss characteristic, meeting the requirements of high-power energy conversion.
When turn-off is required, the drive module outputs a reverse gate voltage, and the IGCT module realizes fast turn-off through gate commutation (switching frequency 300Hz-1kHz), avoiding excessive switching loss and reducing system electromagnetic interference at the same time.
During operation, the drive module real-timely monitors the operating parameters of the IGCT module. In case of overcurrent, overvoltage, overtemperature or its own drive fault, the protection mechanism is triggered immediately to cut off the drive signal, and the fault status is fed back to the upper computer at the same time, facilitating timely troubleshooting and handling by staff and ensuring the safe and stable operation of the system.
IV. Installation Requirements
Heat Dissipation Installation: The 5SHY3545L0016 adopts forced air cooling or liquid cooling to ensure the junction temperature of the module ≤125℃. The thermal resistance of the radiator must match the power loss of the module to avoid performance attenuation or damage of the module due to overheating. The 3BHB020720R0002 adopts natural cooling, and unobstructed ventilation must be ensured during installation, and it should be kept away from high-temperature components (such as the heat dissipation end of the IGCT module) to ensure the operating temperature does not exceed +55℃.
Mechanical Fixation: The 5SHY3545L0016 is adapted to the TO-247 industrial standard package size, and the tightening torque shall be implemented in accordance with ABB manual specifications to prevent loosening due to vibration. The 3BHB020720R0002 must be fixed reliably, and in consideration of its IP65 protection grade, good sealing must be ensured during installation to prevent dust and water vapor from entering the module and affecting drive performance.
Electrical Connection: The main circuit busbar adopts a low-inductance design to reduce electromagnetic interference caused by sudden current changes. The gate control line between the IGCT module and the drive module shall use shielded wires with the shortest possible connection to reduce the inductance of the drive circuit and avoid false triggering. The control power supply (24V DC) and signal circuit of the drive module are strictly isolated to prevent power interference from affecting control accuracy. The communication lines (PROFIBUS DP/Ethernet) shall be wired separately and kept away from high-voltage circuits to ensure stable communication.
V. Application Scenarios
High-Voltage Direct Current Transmission (HVDC): The two work collaboratively as core components in converter valves. The 5SHY3545L0016 is responsible for the conversion and transmission of high-voltage and large current, and the 3BHB020720R0002 provides precise drive and reliable protection, adapted to the 4500V/1600A grade, improving transmission efficiency and system stability, and meeting the requirements of long-distance and large-capacity power transmission.
High-Power Converters and Inverters: In industrial high-power converters and wind power/photovoltaic renewable energy inverters, the combination can achieve efficient energy conversion. The fast switching characteristics of the IGCT module reduce operating loss, and the precise control and communication functions of the drive module facilitate system integration and remote monitoring, improving energy utilization efficiency.
Industrial High-Power Drives: It is suitable for motor control of heavy-duty equipment such as metallurgical rolling mills, mine crushers and traction drives to realize soft start and speed regulation of motors. With its high voltage and current withstand capacity and high reliability, it can meet the requirements of long-term stable operation under industrial heavy load and harsh environments, and reduce the downtime of equipment failures.
Power Quality Management: In flexible alternating current transmission systems (FACTS), STATCOM/APF and other equipment, the combination can quickly respond to changes in grid voltage and current to realize reactive power compensation and harmonic governance, improving the power supply quality of the power grid and ensuring the stable operation of the power system.
Send Inquiry to This Supplier
You May Also Like
-
ABB PFSA103D 3BSE002492R0001 Relay ModuleNegotiableMOQ: 1 Piece
-
ABB AO2040 Industrial Gas AnalyzerNegotiableMOQ: 1 Piece
-
ABB 3HAB8101-19 DSQC545A Modules Drive SystemNegotiableMOQ: 1 Piece
-
ABB PFTL201D-100KN 3BSE008922R0100 Pressductor PillowBlock Load CellsNegotiableMOQ: 1 Piece
-
ABB EL3020 Gas AnalyzerNegotiableMOQ: 1 Piece
-
ABB PM150 3BSE003641R1 Processor ModuleNegotiableMOQ: 1 Piece
-
ABB PPD512A10-15000 3BHE040375R1023 Static Excitation Controller ModuleNegotiableMOQ: 1 Piece
-
ABB 3BHB004791R0101 Gate Power Supply UnitNegotiableMOQ: 1 Piece
-
ABB 3BHE029153R0101 Processor ModuleNegotiableMOQ: 1 Piece
-
ABB S-053M 3BHB012897R0003 Phase ModuleNegotiableMOQ: 1 Piece
