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For glass fiber manufacturers, ensuring uniform diameter and consistent indicators of finished fibers is the core prerequisite for maintaining product quality standards, meeting the requirements of downstream high-end customers, and achieving cost reduction and efficiency improvement in production.
As the core component of the wire drawing forming process, the leakage plate's channel smoothness, temperature zone uniformity, inner wall wear, and platinum loss state directly determine the quality stability of fiber molding, and are key variables affecting product grade rate, defect rate, and overall production cost. Therefore, being able to promptly and accurately determine the operating status of leaky boards is a core necessity for quality control in glass fiber production.
The industry is constantly exploring more efficient methods for leaking board management. Among them, "online real-time monitoring of leaking board status" is a widely discussed direction. However, due to limitations in production line conditions, technology implementation costs, and process compatibility, fully online inspection solutions have struggled to be widely adopted and implemented. Based on these issues, we have designed a solution for leaking board operating condition monitoring. We have created this AI fully automatic fiber diameter inspection device, which is "based on high-precision detection, centered on data-driven analysis, and aimed at process optimization," providing a one-stop solution to the core needs of leaking plate monitoring and helping enterprises improve product quality, reduce costs, and increase efficiency.
Our equipment centers on offline high-precision batch inspection, eliminating the need for production line modifications and uninterrupted normal production. Through a lightweight mode of "rapid sampling — fully automated inspection — quantitative data output," enterprises can frequently check for missing boards, compressing the anomaly detection window from "day-level" to "minute-level," truly achieving timely problem detection and early loss stopping, achieving quality control and cost-reduction and efficiency improvement goals at low cost.
The equipment does not require modifications to the production line and can be used simply by placing it in the quality inspection room. Through offline sampling and rapid inspection, high-frequency control of leakage board status is achieved, bringing four core changes:
1. Faster anomaly detection: Fully automated batch inspection, with efficiency far exceeding manual microscopy. It supports multiple random inspections per shift, compressing the detection cycle for missing board anomalies from "day level" to "minute level," with timely intervention to stop losses and significantly reduce batch defective losses.
2. Earlier hazard identification with 0.01-micron detection accuracy. Through quantified data such as diameter dispersion, it accurately identifies early deterioration invisible to the naked eye, such as partial channel blockage and temperature zone drift, enabling early maintenance to avoid wire breakage and mass scrapping.
3. Low implementation cost: No need for production line upgrades, no disruption to production rhythm, and investment far less than online monitoring solutions, covering the entire production line and all models with missing boards, offering outstanding cost-effectiveness.
4. Better Operation and Maintenance Management: Automatic inspection data archiving allows long-term tracking of the long-term status trends of individual leaking boards, scientifically setting cleaning and replacement cycles to extend the lifespan of leaking boards and reduce platinum consumable costs.
Offline rapid inspection solution: Detects missing board status within 10 minutes
After the production line produces fibers, workers only need to take a small sample and simply make a sheet and place it into the equipment for testing. The equipment operates fully automatically, issuing a complete diameter inspection report in just 3 minutes. From sampling to completing the leakage status assessment, the entire process takes less than 10 minutes. Once data shows abnormal hazards such as duct blockage or temperature zone drift on the leaking board, feedback can be immediately provided to the production line for process adjustments and maintenance scheduling, preventing problems early, minimizing defective product output, and minimizing raw material and rework losses.
Full-cycle service and support
We not only provide testing equipment, but also offer industry-exclusive services throughout the entire lifecycle to ensure the equipment continues to deliver value.
1. On-site Delivery Service: Professional engineers come to install and debug the equipment, completing specification adaptation and validation for the customer's main fiber categories, ensuring the equipment is ready for use upon delivery.
2. One-on-one practical training: Systematic training is provided for quality inspection and process personnel, covering equipment operation, data interpretation, leakage plate condition analysis, daily maintenance, and more, enabling even teams with no prior experience to quickly master it.
3. Customized Adaptation Services Can provide functional customization and scenario-based adaptation based on enterprises' special testing needs and production line scenarios to match personalized production control requirements.
Scanning effect
Report style
Product Specifications:
| Parameter | Details |
|---|---|
| Throughput | 240 samples tested simultaneously |
| Diameter Range | 4–25 μm |
| Length Range | 20–2000 μm |
| Supported Fiber Types (multi-select available) | Glass FiberBasalt FiberAlumina FiberQuartz FiberCarbon Fiber |
| Test Items (multi-select available) | DiameterLength |
| Optical Magnification | 200X |
| Digital Magnification | 1000X |
| Stored Historical Report Capacity | 1,000,000 reports |
| Stored Digital Slice Capacity | 20,000 slices |
| Testing Duration | 3 min |
| Diameter Measurement Accuracy | 0.01 μm |
| Length Measurement Accuracy | 0.1 μm |
| Fiber Count Per Single Test | 10,000 fibers |
| Diameter Repeatability | 0.2 μm |
Product Standards:
《ISO 1888:2022 Textile glass - Staple fibres orfilaments - Determination of averagediameter》
Why choose us?
We focus on the field of intelligent fiber testing, deeply cultivating application scenarios in the inorganic reinforced fiber industry, and insist on driving industry quality inspection upgrades through technological innovation.
· In-depth industry understanding: Deeply familiar with the pain points throughout the entire reinforced fiber production process, products designed from the very beginning to meet dual requirements for quality control and craftsmanship
· Proprietary core technology: Equipped with self-developed AI detection algorithms and optical imaging technology, continuously iterated and optimized to ensure detection accuracy and stability
· Full-process service: From solution adaptation, delivery training to after-sales operation and maintenance, we provide one-stop exclusive services
· High cost-performance investment: direct supply from the source manufacturer, no middleman premiums, achieving dual benefits of quality inspection upgrades and production cost reduction with a single investment
If you have related needs, please feel free to contact us:
This ultrafine fiber diameter automated inspection equipment relies on AI visual inspection technology, revolutionizing traditional manual inspection methods. With five core advantages—high precision, high efficiency, full automation, traceability, and compliance—it helps industries such as textile production, new building materials, scientific research experiments, and quality inspection institutions achieve intelligent quality inspection upgrades. Direct sales from the source manufacturer, no middleman price differences, reliable equipment quality, comprehensive after-sales system, and support for customization and adaptation. If you need detailed equipment quotations, sample testing, qualification documents, or customized solutions, you can contact customer service at any time for one-on-one dedicated technical matching, tailoring the right testing solution for you!
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