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Help CenterFJL-1300 EPS Foam 3 in 1 Line Machine
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Specifications
FJL-1300 EPS Foam Vacuum Machine with Full-Auto Forming, Cutting & Crushing in one line for making EPS foam lunch boxes, plate.I. QUANTITY: ONE SET
II. Main Parameter:
1. Width of output products: 1100mm
2. Max. Forming Area: 1300X1100mm
3. Min. Forming Area: 600X600mm
4. Forming Speed: 3.0-6.0mould/s
5. Sheet Thickness: 1-6mm
6. Feeding Rack: 2340×1510×1520 mm
7. Cutting Rack: 2200×1550×2100 mm
8. Vacuum capacity: 600L
9. Hydraulic system: 15KW/300L
10. Power Supply: 17.5KW
11. Heating power: 53KW
12. Power supply: 380V/50HZ, Tri-phase, Four wire
13. Dimension: 5330×2048×2410mm
14. Weight: 7.5T
III.Configuration & Specification:
1. Feeding Rack
The shapeless EPS table adopts cylinder to feed automatically
Adopt rubber roller to release the sheet, photo sensor switch control
Width: 1100 mm, each can be placed two rollers
2. Main Unit
a. Electric heating oven made in size 1300 × 2700mm. 34 zone temperature control. Heating oven will be back out automatically when material plugged up. The arrangement of upper and lower electric heaters are using chengmei arrangement procedures, and added protective net with up and down
b. Hydraulic lifting upper and lower platform, Dia. 120oil/four guide pole of mould Dia. 85)/1300×1540 platform
c. Double-row tip style sheet conveying chain, tensioning screw rod
Feeding adopt 4.4KW Japanese Yaskawa servomotors, which with high speed and feeding is accurate
d. Chain track width can be adjusted within 600~1150mm
e. 5.5KW water-ring vacuum pump
f. Electric appliance:
1) The temperature control meter: Huibang dig splay(0~400°C)
2) Contactors: Schneider
3) PLC program: Siemens, Touch screens: famous products from France
4) Proximity Switches: famous products from France
5) Photoelectric Sensor: Omron, Japan
6) Air switch: LG, Korea
h. Hydraulic part:
1) Hydraulic system control valves: TAIWAN
2) Oil pump: Yuci, Sino-China Joint Venture
3) Cylinder: Welding cylinder, sealing products are imported from abroad
4) Hydraulic system in the machine. The upper and lower cylinder has its own system
5) Fixed the cylinder from upward to downward
i. Pneumatic parts:
1) Cylinder solenoid valve: Korea
2) Vacuum solenoid valve: Germany
j. Heater adopt domestic high quality panel.(Spec.: 240X80, 250V, 650W)
k. upper and lower heat shield are active and water cooling
3. Vertical Auto-Puncher
1) Main Parameter
a. The effective area of die punching: 1300*480mm
b. Punching stroke: 210mm
c. The speed of punching: 0.6-2s/mould
d. Feeding servomotor: 1KW (Yaskawa, Japan)
e. Main motor: 11KW
f. Frequency conversion motor: Hitachi, Japan
g. Relief cylinder: Dia. 120*350 mm
h. Feeding crushing cylinder: Dia. 63*25mm
i. Beating cylinder: Dia. 63*200mm
j. Sheet feeding rubber wheel: Dia. 63*18mm
k. Main shaft: Adopt steel 45# (Dia. 90mm), quenching and tempering treatment
l. Activities guide column: Adopt steel 45# (Dia. 140mm), quenching and tempering treatment
m. Auxiliary guide column: Adopt steel 45# (Dia. 65mm), quenching and tempering treatment
n. Moving mould platform: Adopt 0.75 Three-phase AC motor with special reducer. The chains adjust at the same time
o. Size of machine: 1950 mm(L)X1980 mm(W)X2900(H)
p. Weight of machine: About 3.6T
2) Configuration
a. Servomotor: Yaskawa, Japan
b. Main motor: adopt domestic high quality products
c. Main reducer: Adopt 200 special reducer
d. Auxiliary lubrication system: Adopt special lubrication system, Controlled by PLC
e. Contactor and Switch: Schneider, France
f. Air switch: LG, Korea.
g. PLC program control: Siemens, Germany
h. Proximity switch: France products
i. Touch screens: Adopt 5.7inch touch screens, DELTA, Taiwan
j. Rotary encoder: Made in Germany or Korea
k.: Sheet feeding rubber wheel is made from NBR
l: adopt 663 copper oil free composite bushing
m: pneumatic component are made by Samwha, Korea
3) Machines description
a. When the machine stop, the upper mould platform would not fall down, even it at the top place
Because it has the self-locking function
b. The upper mould platform must be rise to the top place if the machine stops suddenly
c. Install the security protection device in the front of lower mould platform, The machine works when this protection device put down and touches the travel switch
e. Feeding parts : four fixed rubber wheels and four movable rubber wheels
4. Crusher
1) Technical Parameter
a. Power Supply: 380V/50Hz, Tri-Phase, Four-wire
b. The width of sheet: 1200mm
c. Thickness of sheet: 1-5mm
d. Suitable sheet: EPS
e. Output: Same as thermoforming machine and punching machine
f. The size of rubber wheel: Dia.130X1200(effective surface). Roller Dia. 130X1200 (effective surface)
g. Main motor: 15KW
h. Blower: 1.5 KW
i: Auxiliary sheet pulling motor: 0.75 KW
j. Size of machine: 1800(L)X1450(W)X1650(H)
K. Weight: About 2 T
2) Main accessories
a. Electrical part: Schneider, Japan (contactor, travel switch and button)
b. Motor: Domestic high quality products
c. Reducer: Cycloid pin wheel reducer
d. Rubber wheel: NBR, wear-resistant
e. The material for crushing blade: 9SiCr
f. Motor-assisted sheet pulling inverter.: Hitachi, Japan
g. Suction blower: Adopt domestic high quality products
5. FJL-1100 EPS Foam Sheet Laminating Machine
1. Main Technical Parameter:
1. Sheet Width:1100mm
2. Sheet Thickness:0.1—0.35mm
3. Uniformity≤0.02mm
4. Production Speed: 80—135Kg/h
5. Total Power: 60KW
6. Approx. Machine Dimension:5500(L)X 3580(W)X 2000(H)
2. Main Parts Configuration List:
1. Φ105/28 Barrel, Screw 1 set
2. Model 225 Gearbox 1 set
3. 45KW Motor 1 set
4. 45KW Hitachi Inverter 1set
5. 2.2KW Hitachi Inverter 1set
6. Φ318 *1280mm(Mirror)Calander 1 pcs
7. Φ500*1280mm(Mirror)Calander 1 pcs
8. Φ200*1280mm(Mirror)Calander 4 pcs
9. Die Head: 1300mm 1 set
10. Fast Screen Exchanger 1 set
11. Autoloader 1 set
12. Temperature Control Zone: 10 zone 13. Heater: Stainless Steel 1 set
Note:
a. For security reasons, increased the security protection in the feeding part.
b. In order to all the machines in perfect matching when they are work together, we have reasonable design which is feeding by automatic when the sheet is loose, and stop feeding sheet if the sheet tight.
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