ACS Stranded Wire/Aluminum Clad Steel/Alumoweld Wire
Aluminum Clad Steel Wire (AS wire/ACS Wire)
Application :
Manufacture of bare overhead conductor, OPGW, ground wire, messenger wire, guy wire, formed wirefor protecting, terminating and splicing transmission and distribution lines, fence, barber wire and hardware.
1. Tensile Requirement
|
Nominal Diameter |
Size |
20.3% |
27% |
30% |
40% |
|||||
in./mm |
in./mm |
AWG |
psi |
MPa |
psi |
MPa |
psi |
MPa |
psi |
MPa |
|
0.2043 0.1880 0.1819 0.1729 0.1620 0.1549 0.1443 0.1369 0.1285 0.1144 0.1019 0.0907 0.0808 |
5.19 4.78 4.62 4.39 4.11 3.93 3.67 3.48 3.26 3.91 2.59 2.30 2.05 |
4
5
6
7
8 9 10 11 12 |
155 000 160 000 165 000 170 000 175 000 180 000 185 000 190 000 195 000 195 000 195 000 195 000 195 000 |
1070 1100 1140 1170 1210 1240 1280 1310 1340 1340 1340 1340 1340 |
125 000 129 000 133 000 137 000 141 000 145 000 150 000 154 000 156 000 156 000 156 000 156 000 156 000 |
862 889 917 945 972 1000 1034 1062 1076 1076 1076 1076 1076 |
80 000 84 000 88 000 92 000 96 000 96 000 98 000 98 000 99 500 99 500 99 500 99 500 99 500 |
703 731 758 786 786 814 841 869 883 883 883 883 883 |
80 000 84 000 88 000 92 000 96 000 96 000 98 000 98 000 99 500 99 500 99 500 99 500 99 500 |
552 579 607 634 662 662 676 676 686 686 686 686 686 |
2. Physical Constants
|
% Conductivity |
Density at 20°C |
Modulus of Elasticity psi |
Coef. of Linear Exp. |
Temperature Coef. of Resistance |
20.3 |
0.2381 lb/in3 (6.59 g/cm3) |
23.5×106 (162 GPa) |
0.0000072/°F (0.0000126/) |
0.0020/°F (0.0036/) |
27 |
0.2135 lb/in3 (5.91 g/cm3) |
20.3×106 (140 GPa) |
0.0000077/°F (0.0000134/) |
0.0020/°F (0.0036/) |
30 |
0.2027 lb/in3 (5.61 g/cm3) |
19.1×106 (132 GPa) |
0.0000079/°F (0.0000138/) |
0.0021/°F (0.0038/) |
40 |
0.1676 lb/in3 (4.64 g/cm3 ) |
15.8×106 (109 GPa) |
0.0000089/°F (0.0000155/) |
0.0022/°F (0.0040/) |
3. Wire Diameter Variations
Specified Diameter, in. |
Permissible Variations in Specified Diameter, plus and minus |
|
0.2043 to 0.1000,incl 0.1000 to 0.0800,incl |
1.5% 0.0015 in. (0.038mm) |
4. Aluminum Thickness and Resistance
% Conductivity |
% of Nominal Wire Radius |
D.C. Resistance at 20 |
|
20.3 27 30 40 |
10% 14% 15% 25% |
51.01 Ω·cmil/ft 38.41 Ω·cmil/ft 34.57 Ω·cmil/ft 25.93 Ω·cmil/ft |
| ALUMINUM CLAD STEEL STRAND ASTM B416 | |||||||
| Code Number | Area | No. of wires | Diameters | Weight | Rated Strength | DC Resistance | |
| mm2 | wire | conductor | kg/km | kN | ohm/km | ||
| 3 No 5 Awg. | 50,32 | 3 | 4,62 | 9,96 | 334,1 | 54,42 | 1.6990 |
| 3 No 6 Awg. | 39 ,00 | 3 | 4,11 | 8,87 | 265,0 | 45,74 | 2.1420 |
| 3 No 7 Awg. | 31,65 | 3 | 3,67 | 7,90 | 210,1 | 38,36 | 2.7010 |
| 3 No 8 Awg. | 25,10 | 3 | 3,26 | 7,03 | 166,7 | 32,06 | 3.4060 |
| 3 No 9 Awg. | 19,90 | 3 | 2,91 | 6,26 | 132,2 | 25,43 | 4.2940 |
| 3 No 10 Awg. | 15,78 | 3 | 2,59 | 5,58 | 104,8 | 20,16 | 5.4150 |
| 7 No 5 Awg. | 117,40 | 7 | 4,62 | 13,90 | 781,1 | 120,27 | 0,7426 |
| 7 No 6 Awg. | 93,10 | 7 | 4,11 | 12,40 | 619,5 | 101,14 | 0,9198 |
| 7 No 7 Awg. | 73,87 | 7 | 3,67 | 11,00 | 491,1 | 84,81 | 1.1600 |
| 7 No 8 Awg. | 58,56 | 7 | 3,26 | 9,78 | 389,6 | 70,88 | 1.4630 |
| 7 No 9 Awg. | 46,44 | 7 | 2,91 | 8,71 | 308,9 | 56,20 | 1.8440 |
| 7 No 10 Awg. | 36,83 | 7 | 2,59 | 7,76 | 245,1 | 44,58 | 2.3250 |
| 7 No 11 Awg. | 29,21 | 7 | 2,30 | 6,91 | 194,4 | 35,35 | 2.9320 |
| 7 No 12 Awg. | 23,16 | 7 | 2,05 | 6,16 | 154,2 | 28,03 | 3.6970 |
| 19 No 5 Awg. | 318,70 | 19 | 4,62 | 23,10 | 2129,0 | 326,39 | 0,2698 |
| 19 No 6 Awg. | 252,70 | 19 | 4,11 | 20,60 | 1688,0 | 274,55 | 0,3402 |
| 19 No 7 Awg. | 200,40 | 19 | 3,67 | 18,30 | 1339,0 | 230,18 | 0,4290 |
| 19 No 8 Awg. | 158,90 | 19 | 3,26 | 16,30 | 1062,0 | 192,41 | 0,5409 |
| 19 No 9 Awg. | 126,10 | 19 | 2,91 | 14,50 | 842,0 | 152,58 | 0,6821 |
| 19 No 10 Awg. | 99,96 | 19 | 2,59 | 12,90 | 667,7 | 121,00 | 0,8601 |
| 37 No 5 Awg. | 620,60 | 37 | 4,62 | 32,30 | 4170,0 | 635,43 | 0,1394 |
| 37 No 6 Awg. | 492,20 | 37 | 4,11 | 28,80 | 3307,0 | 534,86 | 0,1757 |
| 37 No 7 Awg. | 390,30 | 37 | 3,67 | 25,70 | 2623,0 | 448,09 | 0,2216 |
| 37 No 8 Awg. | 309,50 | 37 | 3,26 | 22,90 | 2080,0 | 374,67 | 0,2794 |
| 37 No 9 Awg. | 245,50 | 37 | 2,91 | 20,30 | 1649,0 | 279,11 | 0,3523 |
| 37 No 10 Awg. | 194,70 | 37 | 2,59 | 17,90 | 1308,0 | 235,61 | 0,4443 |
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