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Custom Gear Large Module Gear With 20CrMnTi Material for Wind Turbines
Product Spotlights
Henan San Kuang's custom large module gears, made from durable 20CrMnTi alloy, deliver high-torque performance for wind turbines. With ISO certifications and global shipping from ports like Shanghai, we offer tailored solutions that enhance efficiency, reduce maintenance, and extend lifespan. Trust our expertise for reliable, certified power transmission in renewable energy systems.
Negotiable
MOQ: 1 Piece (Price negotiable depending on order volume and customization)
Key Specifications
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Material:
Other, 20CrMnTi Alloy Steel
Application:
Other, Wind Turbines
Module Size:
Large (Customizable)
Payment & Shipping
Payment Methods:
Port of Shipment:
China
Delivery Detail:
60 days
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Material
Other, 20CrMnTi Alloy Steel
Application
Other, Wind Turbines
Module Size
Large (Customizable)
Certifications
ISO9001, ISO14000 Certified
Brand
Henan San Kuang
Customization
Tailored Solutions Available
Function
High-Torque Power Transmission
Durability
Enhanced Wear Resistance
As a leading manufacturer since 2014, Henan San Kuang Machinery Technology Co., Ltd. leverages our 10,000-30,000 square meter factory and $2.5-5 million annual export value to produce high-quality custom gears. Our custom large module gear, crafted from premium 20CrMnTi material, is specifically engineered for wind turbines, delivering unmatched reliability, efficiency, and longevity in renewable energy applications. With a dedicated team of 51-100 professionals, we ensure every gear meets rigorous standards for performance in demanding environments.
Key features of our gear include:
- Advanced Material: Made from 20CrMnTi alloy steel, which offers exceptional strength, toughness, and resistance to wear and fatigue, making it ideal for the high-stress conditions of wind farms.
- Custom Design Capabilities: Fully tailored to client requirements, including module size, tooth geometry, and dimensional specifications, ensuring seamless integration into wind turbine systems for optimal power transmission.
- Precision Manufacturing: Utilizing state-of-the-art CNC machining, we achieve high accuracy in gear profiles, reducing noise and vibration while enhancing operational efficiency.
Technical specifications highlight the robustness of our product:
| Parameter | Value |
|---|---|
| Module Range | 10 - 20 (Adjustable) |
| Maximum Diameter | Up to 2000 mm |
| Material Hardness | 58-62 HRC |
| Application Specificity | Wind Turbine Gearboxes |
| Customization Options | Teeth Count, Profile, Bore Size |
Advantages for customers:
- Extended Service Life: Reduces maintenance frequency and costs by up to 30%, thanks to the durable 20CrMnTi material and precision engineering.
- Energy Efficiency Boost: Enhances wind turbine output by minimizing friction losses, contributing to higher renewable energy yields and operational savings.
- Seamless Installation: Custom-fit gears ensure quick integration, minimizing downtime during turbine upgrades or repairs, which is critical for continuous power generation.
Backed by our extensive certifications, including ISO9001 and ISO14000, and supported by global shipping from ports like Shanghai, Qingdao, and Tianjin, we serve diverse markets across North America, Europe, Asia, and beyond. With a proven track record in exports and a commitment to quality, Henan San Kuang guarantees gears that withstand harsh environments while delivering consistent performance. Contact us today for a personalized consultation and quote to elevate your wind energy solutions.
Frequently Asked Questions:
-
Q: What customization options are available for the large module gear?
A: We offer full customization, including module size adjustments, tooth count variations, bore diameter specifications, and surface treatments, tailored to your wind turbine requirements. -
Q: How long is the typical production lead time?
A: Lead times range from 4 to 8 weeks, depending on order complexity and quantity, with expedited options available upon request. -
Q: Why is 20CrMnTi material preferred for wind turbine gears?
A: 20CrMnTi alloy steel provides superior hardenability, impact resistance, and fatigue strength, making it ideal for the high-load, variable conditions in wind energy applications. -
Q: Are your gears certified for international standards?
A: Yes, our products comply with ISO9001 and ISO14000 certifications, ensuring adherence to quality management and environmental standards for global reliability. -
Q: Can you ship to regions like North America or Europe?
A: Absolutely, we export worldwide via major ports such as Shanghai and Qingdao, covering markets including North America, Europe, Asia, and more, with logistics support for timely delivery. -
Q: What other applications can these gears be used for besides wind turbines?
A: While optimized for wind turbines, our gears are adaptable for heavy machinery in industries like mining, construction, or industrial transmissions, with customization to suit specific needs. -
Q: Do you provide samples for testing?
A: Samples are available upon request for quality evaluation, allowing you to verify performance before bulk orders. -
Q: What warranty do you offer on the gears?
A: We provide a standard 12-month warranty against manufacturing defects, covering materials and workmanship for peace of mind.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2022
Factory Size
10,000-30,000 square meters
Annual Export Value
US$2.5 Million - US$5 Million
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