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2. Equipment configuration based on the most advanced modern, and all made of stainless steel. Process design and pipeline connections have been accurately calculated by engineers. No loss of nutrients and aromatic components. Heating and cooling materials are completed within a short time a short distance. Preventing the oxidation reaction and thermal damage to the product. The crushed materials are processed by the line in a closed environment. Maximize the flavor and nutrients are retained.
1 Fruit and vegetable pretreatment part
Lifting Machine Power 1.75KW, three-phase power,380V 50Hz
Float Wash Shower Machine Power 2.75KW, float sink volume 5 cubic, sprinkler water 1 cubic / hours.
Rollers Type Test Fruit machine Power 2.55KW
2 Beating part
Fruit and Vegetable Crusher Power 1.75KW.
Thick Slurry screw Pump Power 2.75KW, food-grade pump body.
Tube Preheater Multi-layer tubular, external steam, full 304 material.
Beating the nuclear machine PTFE Scraper,3 mm beating orifice plate. Power 2.75KW
Thick slurry diaphragm Pump Food grade diaphragm pump. Pipe diameter $ mm.
Fruit slurry receiving tank 1500 liter, single tank
Centrifugal 0.55KW ,3t/h the amount of transport.
Electronic control system Digital temperature control system, stainless steel electronic control cabinet.
3 Condensed part
Single effect falling film concentrated evaporator Evaporator Tube Heater volume, three-layer thermal insulation heating temperature structure. Vacuum Evaporator Volume 1000 L, with double glass sight mirror, sight lamp, cleaning manhole. Vacuum pipe, sampling valve, automatic sprinkler cleaning device. Column tube Condenser, m solvent recovery tank. Temperature sensor. Steam traps, drain valve group. Cooling water consumption 7 cubic / hour. Cooling water temperature is not higher than degrees Celsius. Device Power 7.5KW
Evaporator Console Stainless steel material, carbon steel stent left antirust treatment.
Electronic control system Stainless steel electronic control cabinet, digital temperature control system.
Jam receiver Jar % l, double layer insulation structure. Cleaning Spray Device
Centrifugal 0.55KW ,3t/h the amount of transport.
Thick Slurry screw Pump 3.5KW . Food-grade screw pump.
4 Sterilization part
Mixing tank To liter, with frame scraper stirring, 30% heat preservation heating temperature control structure. Feeding manhole, sight mirror and sight mirror lamp. Liquid flowmeter. Stirring motor power 1.5KW. Clean pump power 0.55KW .
Pipe Sterilizer 300kg/ The amount of hour processing. External steam, sterilization temperature 85~125 degrees Celsius. Sterilization time 1 seconds,3 seconds,5 seconds adjustable. Digital temperature control system with multiple sensor sensors. The material buffer can be. Clean the centrifugal pump. Pipe Vision Mirror. Drain Valve Group. Temperature Control Valve Group. Cooling water consumption 3 cubic / hour. Cooling water temperature is not higher than degrees Celsius.
Electronic control system Stainless steel electronic control cabinet, touch screen temperature control display system
aseptic storage Tank 1500 liter, with frame scraper stirring, double layer insulation structure. Feeding manhole, sight mirror and Sight mirror lamp, self-cleaning pipe.
Thick Slurry screw Pump 3.5KW . Food-grade screw pump.
Centrifugal 0.55KW ,3t/h the amount of transport.
5 CIP System, Water treatment system
Reverse Osmosis Pure Water Unit 1T first-level RO pure water unit. Power 3.5KW.
6 Pipes, valves and other connecting accessories Supporting piping, valve group, seals, unilateral, elbow, clamp, data line, power cord, pipe filter, cable tray and so on.
7 Installation and Commissioning
1.The acreage of work place is not less than 2000㎡ and the height is not less than 5m. Outside of the house there should be a area that is not less than 300㎡ and ventilated to use.
2.Keep the good environment nearby the workshop and storeroom. The other product which is bad for food is not allowed to produce in the same factory.
3.Work area and living area should be separate. The layout of work area should be rational.
4.There should be some virescence in the work area. The road surface should be flat and no water and the main road should be paved by concrete, bitumen or stone to prevent dust.
5.Sewerage should accord with national environment requirement.
6.The washrooms of factory should have wash and mothproof services. The bottom of the wall should have white ceramic tiles and the floor should be easy to clean disinfect.
7.Rubbish and waste should be put in a appointed place which is far from workshop and be dealt in time.
WORKSHOP PROCESSING REQUIREMENT
8.Antisepsis and mildew avoid ground; drain grade is 3~5‰
9.The ceilings, walls, doors and windows of workshop should be used light color and innocuous dope which is easy to clean and disinfect.
10.Inside of the workshop it should be bright, breezy and clean and prepare wash, disinfectant and mothproof services.
11.It should be prepared suitable tables, tools and cars which are antiseptic and easy to clean and disinfect. It is not allowed to use the tools made of bamboo and wood.
12.It must have enough bathing boxes (enough chests), washrooms and restrooms nearby workshop. There must be autokinetic wash and disinfection services in the workshop.
13.It should have bathrooms nearby workshop and disinfectant place for shoes and wash services in the workshop.
double-effect falling film vacuum evaporator
Dimension: 7500*3800*8000mm
Power: 120KW
Rating hydraulic capacity: 4,000KG evaporated water per hour
SUS 304 Stainless Steel where the product is touched
Special applicable for heat-sensitive fruit juice and etc
Low-temperature continuous concentration under vacuum
The mainframe is composed of heater, evaporating chamber, hydraulic sprayer, multi-level pump, water tank, and operation platform
Falling film evaporating structure
Vacuum degree: 65.3~73.4kpa at first effect; 89.0~91.0kpa at second effect
Evaporating temperature: 67.0~73.0℃ at first effect; 46.0~50.0℃ at second effect
Heating teperature: 87~90 ℃ at first effect;70℃at second effect Heat pump pressure: 0.5~0.6Mpa
Steam consumption: ≤1000kg/h
In-feeding concentration: 12% and the outputting concentration for end product: 70%.
Special design of liquid distribution systems to ensure correct tube coverage.
The structure is applicable for high concentration ratio, heat-sensitive and viscous material such as fruit juice, juice concentrate and etc.
Shortest possible residence time, presence of a thin film along the entire length of the tubes reduces holdup and residence time.
The material is first heated by the vapor from hot water at 1st effect, then heated by the reused vapor at 2nd and 3rd effect.
The vapor and remaining liquid are fully separated in the cyclone separator.
Great efficient difference in temperature; fine diathermancy.
Low energy consumption and steam saving.
Combined Italian technology and conform to Euro-standard.
Separate control panel, PLC and human machine interface.
Control System
Dimension: 800×500×1650mm (l*w*h)
SUS 304 Stainless Steel housing
Control material transportation, information conversion and etc.
IP56 standard control board
Electronic elements: Siemens, Schneider, Danfoss, IDEC, etc.
The technical parameter and configuration list of fresh milk Uht sterilizer
Stem consumption 300Kg/h Compressed air consumption 0.045M3/min
Weight 1.9T Outline dimension 2500(L×1600(W×1800(H)
Main configuration list
1 Plate heat exchanger 3- section
2 Steam –water mixer 500*300(mm) 1
3 Balancing pot 150L 1
4 Hot water pot 60L 1
5 Centrifugal pump 10t 36m 1
6 Hot water pump CDL 1 South China
7 2-way /3-position pneumatic valve ￠38 1 ALFA LAVAL Sweden
8 Butterfly valve ￠38 5 Shanghai
9 Hot water ball valve ￠38 3 Shanghai
10 Steam controlling system
Steam flow rate adjusting valve 1 SPIRAX SARCO ENGLAND
Steam reducing pressure valve 1 SPIRAX SARCO ENGLAND
Steam plunging valve 1 SPIRAX SARCO ENGLAND
Steam filter 1 SPIRAX SARCO ENGLAND
Pressure meter 0~150℃￠60 2 Shanghai
UHT treatment requires both a sterilizer and an aseptic unit (for packaging the product). It is used for low acid (above pH 4.6) products such as UHT milk, UHT flavoured milk, UHT creams, soya milk and other dairy alternatives. The same process is also used to sterilize prepared food, such as soups, sauces, desserts, tomato and fruit preparations, and baby food.
Difference between Pasteurization and Sterilization
Pasteurization and sterilization are common terms that are heard in the fast moving consumer goods industry. These terms refer to processes that are used to increase the shelf life of a particular product, most commonly liquids. Both processes are responsible for eliminating bacteria from the food that causes the food to become contaminated. Although both processes seem to perform the same function, they are different from each other in multiple ways.
Pasteurization is the process of heating food, specifically liquids, to a specific temperature to slow microbial growth in the food. Pasteurization requires rapidly heating the liquid to a specific temperature for a specified time, followed by rapid cooling and then sealing. This process kills the heat susceptible organisms and their spores. Pasteurization is named after microbiologist Louis Pasteur, inventor of the process. Pasteur initially invented the process to keep wine and beer from going sour; however, this process is now used very commonly for milk. Notice, the milk cartons saying pasteurized or homogenized on the cover.
Key Difference: Pasteurization is the process of heating food, specifically liquids, to a specific temperature to slow microbial growth in the food. Sterilization refers to the process of eliminating all forms of bacteria from any product.
Main feature of the UHT sterilizer
Used for the sterilization of low acid foods, UHT treatment involves heating the product to over 135 °C. It destroys all microorganisms, making the end product suitable for ambient distribution.
UHT treatment requires both a sterilizer and an aseptic unit (for packaging the product). It is used for low acid (above pH 4.6) products such as UHT milk, UHT flavoured milk, UHT creams, soya milk and other dairy alternatives. The same process is also used to sterilize prepared food, such as soups, sauces, desserts, tomato and fruit preparations, and baby food.
UHT treatment, the goal is to maximise the destruction of microorganisms while minimising the chemical changes in the product. That means finding the optimal combination of temperature and processing time for different types of food.
However, the process requires relatively high energy consumption compared to indirect UHT treatment. With indirect heating, the product does not come into direct contact with the heat source, but is instead heated using heat exchangers. What makes this method so cost-effective is that most of the heat energy can be recovered.
Shanghai Genyond Technology is the most professional manufacturer and distributor for sterilizer.We have nearly 20,000 square meters, which registered capital of 20 million, and had total assets of 130 million, Company had more than 400 employees. The technical staff composed of 40 master's or doctor’s degrees,138 bachelor's degrees. Our company passed the ISO9001 QUALITY, and a number of products certificate such as China quality mark certification and CE certification.
Q: Are you trading company or manufacturer ?
A: We are real factory, welcome to vis us.
Q: Are you new company?
A: No, we are old famous company.
Q: How about your quality and after-sale service ?
A: We have the best quality and good professional after- sale service.
Q: How to get a quotation of the product?
A: Welcome to contact :Guo , whatsapp:+8618516198359
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