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Help CenterIscar SDN D100-14-32-XN13 Cutting Tools for Aerospace Component Machining
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As a specialized distributor of mechanical and electrical cutting tools based in Qingdao, China, Pingdu Shunfa proudly offers the Iscar SDN D100-14-32-XN13 series for demanding aerospace manufacturing. Our global presence across North America, Europe, Asia, and beyond, supported by rigorous certifications including ISO9001 and AS9100, ensures we deliver precision tools that meet the exacting standards of aviation component production. This cutting solution is engineered to optimize performance in machining heat-resistant superalloys (HRSA) and titanium alloys, directly addressing the critical need for extended tool life and reduced machining costs in aerospace applications. With decades of industry experience, we provide not just products but comprehensive technical support for your most challenging operations.
Core Technical Specifications & Advantages:
- Advanced Geometry: Features a negative rake angle design (SDN) for superior edge strength and stability during heavy-duty milling operations.
- XN13 Coating Technology: Proprietary PVD coating provides exceptional resistance against crater wear, notch wear, and thermal cracking when machining abrasive aerospace materials.
- Optimized Chipbreaker: Engineered chip control geometry ensures reliable chip evacuation during deep cavity machining and slotting operations, preventing workpiece damage.
- High-Rigidity Design: The 14mm thickness and robust construction minimize deflection during high-feed milling of structural components like engine mounts and landing gear parts.
- Multi-Machine Compatibility: Suitable for horizontal, vertical, and gantry machining centers commonly used in aerospace manufacturing facilities.
| Parameter | Value | Benefit |
|---|---|---|
| IC (Inscribed Circle) | 100 mm | Large cutting diameter for efficient material removal |
| S (Thickness) | 14 mm | Enhanced stability in high-vibration environments |
| D (Hole Diameter) | 32 mm | Compatible with standard tool holders for quick setup |
| Cutting Edge Count | Double-sided (2 edges) | Reduces tooling cost per edge by 50% |
| Recommended Workpiece Materials | Ti-6Al-4V, Inconel 718, 15-5PH SS | Validated performance in critical aerospace alloys |
Operational benefits extend beyond specifications. Users experience measurable improvements in:
- Surface Finish Consistency: Achieve Ra ≤ 0.8 μm on titanium components, reducing secondary polishing requirements.
- Predictable Tool Life: 30-40% longer edge life compared to standard grades in continuous HRSA machining.
- Reduced Machine Downtime: Simplified indexing and clamping design allows faster tool changes.
- Cost-Per-Part Reduction: Optimized cutting parameters enable higher metal removal rates (MRR) without compromising tool integrity.
Trusted Global Supply Chain:
Pingdu Shunfa's extensive certifications - including ISO9001, ISO14000, OHSAS18001, and the aerospace-specific AS9100 - demonstrate our commitment to quality management and operational excellence. We serve aerospace tier suppliers across Eastern Europe, North America, Southeast Asia, and beyond, with logistics hubs strategically located to ensure timely delivery. Our technical team provides application-specific guidance on cutting parameters, tool path strategies, and coolant selection for optimal performance with the SDN series. Partner with us for cutting tools that deliver measurable ROI through reduced scrap rates, increased throughput, and minimized non-cut time.
Frequently Asked Questions (FAQ):
-
Q: Is this insert compatible with non-Iscar tool holders?
A: Yes, the standardized 32mm hole diameter ensures compatibility with most major brands' milling chucks and arbors designed for indexable face mills. -
Q: What coolant strategy works best for titanium machining with this insert?
A: High-pressure coolant (≥70 bar) directed precisely at the cutting edge is recommended for optimal chip breaking and temperature control in Ti-6Al-4V. -
Q: Can I use this for interrupted cutting operations?
A: Absolutely. The robust negative geometry and XN13 coating are specifically engineered to withstand the impact loads encountered in milling aerospace structural parts with slots or cross-holes. -
Q: What is the typical tool life expectation in Inconel 718?
A: Under recommended parameters (Vc=45-55 m/min, fz=0.08-0.12 mm/tooth), expect 45-60 minutes of productive cutting time per edge in roughing applications. -
Q: Do you provide runout tolerance data?
A: Yes, certified runout is maintained below 0.01mm, critical for achieving tight tolerances on aerospace components. Full inspection reports are available upon request. -
Q: Are custom edge preparations available?
A: Edge honing and specialized chamfers (T-land, K-land) can be applied to enhance edge strength for specific applications. Contact our engineering team for customization options. -
Q: How does the XN13 coating differ from standard AlTiN?
A: XN13 incorporates silicon and yttrium additives that enhance oxidation resistance at temperatures exceeding 900°C, significantly improving performance in high-heat aerospace alloys. -
Q: What packaging standards do you follow?
A: Inserts are supplied in industry-standard plastic cassettes with barcode labeling, ensuring traceability and damage-free transit per AS9100 requirements.
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