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Help CenterSelf-Bonding Enameled Aluminum Wire 1.2mm With 10kV Breakdown Voltage
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As a trusted manufacturer since 1970, Shandong Huilong Electrical Material Co., Ltd. delivers high-performance electrical solutions from our 10,000-30,000 square meter facility in Shandong, China. Our Self-Bonding Enameled Aluminum Wire, with a 1.2mm diameter and 10kV breakdown voltage, offers exceptional insulation and efficiency for global markets, backed by over US$100 million in annual exports and a team of 51-100 dedicated professionals. This product exemplifies our commitment to quality, supported by rigorous certifications like ISO9001 and ISO14000, ensuring reliability for applications in motors, transformers, and more. With decades of expertise, we provide wires that reduce installation time and enhance durability, making them a smart choice for industrial buyers seeking cost-effective and compliant electrical components.
This enameled aluminum wire features a unique self-bonding property, where the enamel coating fuses under heat to create a seamless insulation layer without additional adhesives. Key advantages include:
- Superior Electrical Performance: The 10kV breakdown voltage ensures high resistance to electrical stress, minimizing the risk of short circuits in demanding environments.
- Lightweight and Efficient: Aluminum construction reduces weight by up to 50% compared to copper alternatives, lowering shipping costs and easing handling in assembly lines.
- Durability and Safety: With a temperature rating of Class 180, the wire withstands continuous operation at high temperatures, extending product lifespan and reducing maintenance needs.
Technical specifications highlight the precision engineering behind this wire. Below is a summary of core parameters:
| Parameter | Value | Unit |
| Conductor Diameter | 1.2 | mm |
| Insulation Thickness | 0.05-0.08 | mm |
| Breakdown Voltage | 10 | kV |
| Temperature Class | 180 | °C |
| Resistance | Approx. 0.028 | Ω/m |
Clients benefit from reduced production costs due to the self-bonding feature, which eliminates adhesive steps and speeds up winding processes. Additionally, the wire's compliance with international standards ensures seamless integration into existing systems, while its corrosion-resistant aluminum core enhances longevity in humid or harsh conditions. For custom requirements, options like different diameters or lengths are available upon request, providing flexibility for diverse industrial needs.
Backed by our extensive certifications including ISO9001, ISO14000, and OHSAS18001, and serving key regions like North America, Europe, and Asia from ports in Qingdao and Shanghai, Shandong Huilong guarantees product excellence and timely delivery. With a factory established in 1970 and annual exports exceeding US$100 million, we have built a reputation for reliability that minimizes risks for buyers. Invest in our self-bonding enameled aluminum wire for unmatched performance and efficiency—contact us today to discuss bulk orders or request samples, and experience how our solutions can elevate your electrical applications.
Frequently Asked Questions (FAQ)
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Q: What does self-bonding mean for enameled wire?
A: Self-bonding refers to a special enamel coating that bonds to itself when heated, creating a solid insulation layer without needing external adhesives, which simplifies installation and improves reliability. -
Q: Is this wire suitable for high-temperature environments?
A: Yes, with a Class 180 temperature rating, it operates reliably at up to 180°C, making it ideal for motors and transformers in industrial settings. -
Q: Can I get custom sizes or specifications?
A: Absolutely, we offer customizable options such as varying diameters or lengths upon request to meet specific project requirements. -
Q: What certifications support the quality of this product?
A: Our wire complies with ISO9001 for quality management and ISO14000 for environmental standards, ensuring consistent performance and safety. -
Q: How does aluminum compare to copper in this application?
A: Aluminum is lighter and more cost-effective, reducing overall weight and expenses while maintaining good conductivity, though it may have slightly higher resistance. -
Q: What is the typical lead time for orders?
A: Lead times vary based on quantity, but standard orders ship within 2-4 weeks from ports like Qingdao, with expedited options available. -
Q: Are there any special storage requirements?
A: Store in a dry, cool place to prevent moisture damage; the wire is resistant to humidity but best kept in original packaging for longevity. -
Q: What industries commonly use this wire?
A: It's widely used in automotive, aerospace, and energy sectors for components like electric motor windings and transformer coils due to its high voltage resistance.
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