Heavy-Duty Copper Wire Granulator With Air Separation & Electrostatic Sorting
Product Spotlights
As a leading manufacturer with 10,000-30,000 square meters production facilities, Henan Panqi Heavy Industry Technology brings you industrial-grade wire recycling solutions. Our heavy-duty copper wire granulator integrates cutting-edge air separation and electrostatic sorting technologies, delivering unmatched efficiency in scrap wire processing. Since our establishment in 2019, we've exported over $5M-$10M worth annually of recycling equipment to global markets including North America, Europe, and Southeast Asia.
This advanced system transforms complex wire scrap into high-purity copper granules through a multi-stage process:
- Granulation Chamber: Heavy-duty blades shred wires into 2-4mm fragments
- Vibratory Screening: Precision separation of copper from plastic particles
- Air Separation System: Density-based material classification
- Electrostatic Separation: High-voltage separation for maximum purity
Technical specifications vary across models:
| Model | Capacity | Power | Dimensions |
|---|---|---|---|
| PQ-800 | 800 kg/h | 55 kW | 6.2x3.1x4.5m |
| PQ-1200 | 1200 kg/h | 75 kW | 7.8x3.8x5.2m |
| PQ-1500 | 1500 kg/h | 90 kW | 8.5x4.2x5.8m |
Key operational advantages include:
- Dual Separation Technology: Achieves copper purity levels above 99%
- Modular Design: Allows component upgrades as technology evolves
- No Water Process: Environmentally friendly dry separation method
- PLC Control: Touchscreen interface with multilingual support
With 51-100 skilled technicians supporting production and exports through major Chinese ports including Shanghai and Ningbo, we ensure timely global delivery. Our ISO9001-certified manufacturing processes guarantee equipment reliability for diverse applications from automotive wire recycling to telecommunications cable processing.
FAQ Section
-
Q: Can this process mixed wire types?
A: Yes, the system handles various wire diameters and insulation materials. -
Q: What maintenance is required?
A: Daily blade inspection and monthly air filter replacement ensure optimal performance. -
Q: How does electrostatic separation work?
A: Charged copper particles are attracted to electrodes while non-conductive materials fall separately. -
Q: Can we get training support?
A: Comprehensive operation manuals and optional on-site training are available. -
Q: What about non-copper materials?
A: The plastic output can be recycled separately, creating additional revenue streams. -
Q: Are voltage adaptations possible?
A: Systems can be configured for 220V-480V operation based on regional requirements.
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