Contact Platform Support
Help Center4000mm HDPE Hollow Wall Spiral Pipe and Water Storage Tank Extrusion Line
Product Spotlights
Related Products
-
Portable HDPE Helical Tank Machine for Agricultural Irrigation SystemsNegotiableMOQ: 1 Set -
HDPE Helical Winding Machine for On-Site Fabrication of Water Storage TanksNegotiableMOQ: 1 Set
-
Industrial HDPE Helical Winding Machine With Integrated Heating & CuttingNegotiableMOQ: 1 Set
-
Heavy-Duty HDPE Helically Wound Tank Machine for Industrial Chemical StorageNegotiableMOQ: 1 Set
-
PLC Controlled HDPE Helical Winding Machine for Large Capacity TanksNegotiableMOQ: 1 Set
As a leading manufacturer with over a decade of expertise, Qingdao Yongke Machinery is proud to present our advanced 4000mm HDPE Hollow Wall Spiral Pipe and Water Storage Tank Extrusion Line. Engineered for high-volume production, this integrated system is designed to manufacture large-diameter, durable pipes and tanks essential for modern water management, drainage, and sewage infrastructure. Our commitment to innovation and robust manufacturing processes, backed by certifications like ISO9001, ensures that every extrusion line delivers consistent quality, operational efficiency, and long-term reliability for our clients worldwide.
This production line represents a significant investment in infrastructure development, capable of producing pipes with a massive 4000mm diameter. The hollow wall spiral design is a key feature, offering an exceptional strength-to-weight ratio, making the final products ideal for demanding applications while optimizing material usage. We understand the critical need for dependable water storage and conveyance solutions, and our machinery is built to help you meet that demand with precision and productivity.
Operating from our 10,000-30,000 square meter facility in Qingdao, we combine extensive engineering experience with a deep understanding of global market needs, serving regions from North America and Europe to Southeast Asia and Africa. This extrusion line is more than just equipment; it's a turnkey solution for businesses aiming to lead in the production of sustainable and high-performance HDPE piping systems.
Core Product Features & Technical Advantages:
- Large-Diameter Production Capability: Specifically engineered to manufacture HDPE pipes and tanks with an external diameter of up to 4000mm, catering to large-scale municipal, industrial, and agricultural projects.
- Hollow Wall Spiral Structure: The patented spiral winding and extrusion process creates a pipe wall with hollow chambers. This design enhances structural rigidity, improves impact resistance, and reduces overall product weight without compromising strength.
- Integrated Tank & Pipe Production: A single, versatile line configured for producing both spiral-wound pipes and large-volume water storage tanks, maximizing your equipment utility and ROI.
- High-Efficiency Extrusion System: Equipped with precision extruders that ensure consistent material plastification and uniform wall thickness, critical for product durability and pressure ratings.
- Advanced Spiral Winding Technology: Features computer-controlled winding heads that accurately layer the molten HDPE profile onto a mandrel, creating a seamless, monolithic spiral structure with superior hoop strength.
- Customizable Automation: The line typically integrates a PLC-based control system for synchronized operation of extruders, winders, haul-offs, and cutting units, allowing for customizable automation levels to match your production workflow.
Key Technical Specifications & Configurations:
The following table outlines the primary specifications of the standard extrusion line. Specific parameters can be tailored to client requirements.
| Parameter | Specification / Description |
| Max. Finished Product Diameter | Up to 4000 mm (157 inches) |
| Wall Structure | Hollow Wall, Spiral Wound Design |
| Primary Material | HDPE (High-Density Polyethylene) Resin |
| Production Output | Varies based on diameter, wall thickness, and configuration |
| Control System | PLC with Human-Machine Interface (HMI) Panel |
| Main Components | Extruder(s), Spiral Winding Head, Mandrel, Haul-Off, Cutting Saw, Control Cabinet |
Benefits for Your Business:
- Market Competitiveness: Enables entry into or expansion within the large-diameter pipe and tank market, a sector with growing demand for water conservation and infrastructure projects.
- Product Quality & Consistency: Automated controls and precision engineering minimize human error, ensuring every meter of pipe or tank section meets stringent dimensional and quality standards.
- Operational Efficiency: The integrated line design streamulates the production process from extrusion to cutting, reducing labor intensity and increasing overall throughput.
- Material Savings: The hollow wall design uses material efficiently, reducing raw material costs per unit length while maintaining performance, contributing to a favorable cost structure for your end products.
- Versatility & Scalability: Produce a range of products (pipes, tanks, segments) on one line. The modular design allows for potential future upgrades or integration with auxiliary equipment.
Frequently Asked Questions (FAQ):
Q1: What are the main applications for pipes produced by this line?
A: The HDPE hollow wall spiral pipes are primarily used for non-pressure and low-pressure applications such as stormwater drainage, sewer mains, culverts, agricultural irrigation and drainage, and industrial effluent conveyance. The tanks are ideal for rainwater harvesting, agricultural water storage, and various liquid containment needs.
Q2: Can this line process recycled HDPE material?
A: The extruders are generally capable of processing a blend of virgin and certain grades of recycled HDPE. However, the specific ratio and quality of regrind must be evaluated to ensure it meets the mechanical properties required for the final product. We recommend consulting with our engineers for your specific material plan.
Q3: What is the typical lead time for manufacturing and delivering this extrusion line?
A: Lead time varies depending on the specific configuration, customization level, and current production schedule. As a guideline, standard lines may have a lead time of several months. A precise timeline will be provided upon finalization of the technical proposal and order.
Q4: Do you provide installation supervision and operator training?
A: Yes, we offer comprehensive after-sales support packages that can include installation guidance, commissioning assistance, and detailed operational and maintenance training for your technicians. These services are customizable to ensure a smooth start-up.
Q5: How does the hollow wall design benefit the pipe compared to a solid wall?
A: The hollow wall (or structured wall) design provides significant advantages: it increases the pipe's stiffness and ring stiffness (resistance to deformation) without adding extra weight, improves impact resistance, and enhances long-term creep performance. It also offers better material economy.
Q6: What power supply requirements does the line have?
A: The line requires a substantial industrial power supply, typically 3-phase, with voltage and frequency specifications (e.g., 380V/50Hz or 440V/60Hz) tailored to the destination country. Detailed electrical requirements are part of the pre-sales technical documentation.
Choosing Qingdao Yongke Machinery's 4000mm HDPE Extrusion Line means partnering with an established manufacturer whose products are trusted in diverse markets across the globe, from North America and Western Europe to Southeast Asia and Africa. Our annual export value reflects consistent international confidence in our machinery's performance. Supported by a dedicated team of 51-100 professionals and a robust manufacturing framework certified under ISO9001, ISO14000, and OHSAS18001, we guarantee not just a machine, but a reliable production solution backed by over 13 years of industry experience.
This extrusion line is engineered to be a cornerstone of your production facility, enabling you to manufacture high-quality, large-diameter HDPE products that meet the evolving needs of global infrastructure. Its design prioritizes durability, efficiency, and output quality, ensuring your investment drives growth and market leadership.
We invite you to contact us to discuss your specific project requirements. Let our engineering team provide you with a detailed proposal and demonstrate how this advanced extrusion line can become the most productive asset in your manufacturing portfolio.
Send Inquiry to This Supplier
You May Also Like
-
High-Speed HDPE Helical Winding Machine With PLC Control SystemNegotiableMOQ: 1 Set
-
Automatic HDPE Helical Tank Winding Machine With 50-200mm Diameter RangeNegotiableMOQ: 1 Set
-
Durable HDPE Helix Tank Winding Machine With Stainless Steel FrameNegotiableMOQ: 1 Set
-
Heavy-Duty Plastic Tank CNC Drilling Machine, Cast Iron Frame and 30mm Max Boring DiameterNegotiableMOQ: 1 Set
-
CNC Boring Machine for Drilling Mounting Holes in Large Plastic Storage TanksNegotiableMOQ: 1 Set
-
Plastic Tank CNC Hole Boring Machine for Custom Water Treatment Tank FabricationNegotiableMOQ: 1 Set
-
Plastic Tank CNC Boring Machine With 4-Spindle Head for Simultaneous Hole ProcessingNegotiableMOQ: 1 Set
-
Plastic Tank CNC Holes Boring Machine With Automatic Tool Changer and Chip ConveyorNegotiableMOQ: 1 Set
-
HDPE Marine Pipe Extrusion Machine for Water Gas Oil Supply Pipe Tube ProductionNegotiableMOQ: 1 Set
-
HDPE Pipe Machine High Speed Extruding Machinery for Marine ApplicationsNegotiableMOQ: 1 Set
