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As a leading manufacturer and exporter based in Hengshui, Hebei, Hebei Jinlongyu Import And Export Trade Co., Ltd. specializes in providing robust and efficient wire processing solutions to a global clientele. Our BTO-22 Concertina Razor Barbed Wire Making Machine represents our commitment to engineering excellence, designed to transform raw galvanized or stainless steel wire into high-security concertina razor wire with precision and speed. This machine is engineered for businesses seeking to enhance their production capabilities for security fencing products, offering a reliable solution that combines advanced automation with proven durability to meet the demanding requirements of international markets from South America to Europe.
The BTO-22 machine streamlines the entire production process of concertina razor barbed tape, a critical component for perimeter security. Its integrated design ensures consistent quality and high output, making it an invaluable asset for fencing manufacturers, security product suppliers, and large-scale construction projects.
Key Features & Technical Advantages:
- Fully Automated Operation: From wire feeding and forming to precise cutting and final coiling, the machine operates with minimal manual intervention, significantly boosting production efficiency and reducing labor costs.
- PLC Control System: Equipped with a user-friendly Programmable Logic Controller and touch screen interface, allowing for easy parameter setting, operation monitoring, and troubleshooting. Production speed, cutting length, and coil diameter can be adjusted digitally.
- High-Precision Forming: Utilizes precision-engineered forming heads and blades to create uniform and sharp razor barbs with consistent spacing, ensuring the final product meets strict security standards.
- Robust Construction: Built with high-strength steel frames and hardened alloy components to withstand continuous operation and ensure long-term stability and low maintenance requirements.
- Versatile Material Compatibility: Capable of processing various grades of galvanized steel wire and stainless steel wire, with customizable settings for different wire diameters (typically ranging from 2.0mm to 2.5mm).
- Integrated Safety Features: Includes emergency stop buttons, protective covers, and safety sensors to protect operators during the high-speed production process.
Technical Specifications Table:
| Parameter | Specification |
| Model | BTO-22 |
| Production Speed | Adjustable, up to approximately 25-30 meters per minute |
| Input Wire Diameter | 2.0 mm - 2.5 mm (Customizable for other sizes) |
| Finished Coil Diameter | Adjustable, standard ranges from 450mm to 1000mm |
| Barb Spacing | Adjustable via control system |
| Main Power | Customizable (e.g., 380V/50Hz 3Phase or as per request) |
| Control System | PLC with Human-Machine Interface (HMI) |
| Machine Dimensions (approx.) | Customizable based on configuration |
Benefits for Your Business:
- Increased Production Capacity: Automate a labor-intensive process, enabling higher volume output to fulfill large orders and expand market reach.
- Consistent Product Quality: Achieve uniform barb sharpness, coil tension, and appearance, which is crucial for product reliability and customer satisfaction in the security industry.
- Cost-Effectiveness: Reduce waste, lower dependency on skilled manual labor, and improve overall operational efficiency, leading to a better return on investment.
- Enhanced Market Competitiveness: Produce high-quality concertina wire in-house, allowing for faster delivery times and greater control over supply chains.
- Documentation Support: Each machine is accompanied by a Mill Test Report for key components, providing traceability and assurance of material quality to your end clients.
With our strategic location near Tianjin Port, Hebei Jinlongyu ensures smooth and timely logistics for our partners worldwide. Our extensive experience in serving diverse markets across South America, Southeast Asia, Africa, Oceania, the Middle East, and Europe has equipped us with the knowledge to understand regional requirements and provide tailored support. The BTO-22 machine is a testament to this expertise, offering a dependable manufacturing solution backed by professional service. By investing in this equipment, you are not just purchasing a machine; you are acquiring a productivity tool designed to grow your security products business reliably. We invite you to contact us for detailed specifications, pricing, and to discuss how the BTO-22 can be integrated into your production line to secure your operational future.
Frequently Asked Questions (FAQ):
Q1: What is the primary output of the BTO-22 machine?
A1: The BTO-22 is specifically designed to produce Concertina Razor Barbed Wire, also known as security barbed tape. It forms a single strand of wire into a coiled configuration with sharp barbs at regular intervals.
Q2: What does "with Mill Test Report" mean?
A2: It means that for critical materials or components used in the machine's construction (such as specific steel parts), we provide a Mill Test Report (MTR). This is a certified document from the material manufacturer that verifies the chemical and mechanical properties, ensuring they meet stated standards.
Q3: Can this machine use stainless steel wire?
A3: Yes, the BTO-22 is designed to be compatible with both galvanized steel wire and stainless steel wire. The tooling and settings can be adjusted to handle the different tensile strengths and characteristics of these materials.
Q4: How much technical knowledge is required to operate this machine?
A4: The machine is designed with user-friendly PLC controls. Basic training is provided, and operators can learn to run the machine, perform routine adjustments, and conduct basic maintenance with relative ease. Comprehensive operational manuals are included.
Q5: What kind of after-sales support do you offer?
A5: We provide detailed installation guidance via remote support, operational training materials, and a standard warranty for the machine. Technical support is available for troubleshooting. Spare parts for wear components are readily available for order.
Q6: Is the production speed adjustable?
A6: Absolutely. The production speed is fully adjustable through the PLC touch screen interface. You can set it according to the wire type, desired output quality, and specific production requirements.
Q7: Can we produce different coil diameters?
A7: Yes, the coiling mechanism is adjustable. You can set the machine to produce finished coils within a standard range (e.g., 450mm to 1000mm in diameter) to meet various customer packaging and handling preferences.
Q8: Do you offer customization for different wire gauges?
A8: While the standard model is optimized for 2.0mm-2.5mm wire, we can discuss customization options for other wire diameters or specific barb spacing requirements. Please contact us with your detailed specifications.
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