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Help CenterPLC Controlled Tube-type Skid-mounted MVR Evaporator, 304 Stainless Steel, 500L/h Evaporation Capacity for Industrial Wastewater
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Qingdao Conqinphi Environmental Technology Group Co., Ltd. presents a high-performance PLC controlled tube-type skid-mounted MVR evaporator, crafted from premium 304 stainless steel with a reliable evaporation capacity of 500 L/h. As a manufacturer established in 2015 with a factory spanning 10,000–30,000 square meters, we specialize in delivering robust industrial wastewater solutions. This MVR (Mechanical Vapor Recompression) evaporator is designed to efficiently concentrate wastewater streams while significantly reducing energy consumption. Its skid-mounted design enables quick installation and mobility, making it an ideal choice for diverse industrial applications including chemical, pharmaceutical, food processing, and metal finishing sectors.
Key Features & Technical Benefits:
- PLC Control System: Fully automated control via programmable logic controller ensures precise monitoring of temperature, pressure, flow rate, and liquid level, reducing manual intervention and operational errors.
- Energy Efficiency: The MVR system recycles vapor heat energy through a compressor, achieving up to 80% energy savings compared to traditional multi-effect evaporators.
- 304 Stainless Steel Construction: Corrosion-resistant and hygienic, suitable for treating acidic or alkaline wastewater without compromising product purity.
- Tube-Type Heat Exchanger: High heat transfer coefficient with easy cleaning and maintenance; vertical tube design minimizes scaling and fouling.
- Skid-Mounted Structure: Compact and pre-piped on a skid, reduces installation time and footprint. Ideal for projects where space is limited or relocation is required.
- 500 L/h Evaporation Capacity: Balanced for medium-scale industrial wastewater treatment, capable of reducing waste volume by 90-95% depending on feed composition.
- Low Operating Cost: Minimal consumables, low electricity usage per ton of evaporation, and automatic CIP (Clean-in-Place) option available.
- Customizable Options: Available with different compressor types, additional pre-treatment filters, and remote monitoring interfaces upon request.
| Parameter | Specification |
|---|---|
| Model | CQ-MVR-500 |
| Evaporation Capacity | 500 L/h (customizable) |
| Material | 304 Stainless Steel |
| Control System | PLC (Siemens or Mitsubishi) + Touch Screen HMI |
| Power Consumption | Approx. 30-50 kW (depending on feed temperature) |
| Operating Temperature | 60°C – 100°C (adjustable) |
| Dimensions (L×W×H) | Approx. 4000×2000×2500 mm (varies by configuration) |
| Weight | Approx. 3500 kg |
Why Choose Qingdao Conqinphi Environmental Technology Group?
With over 9 years of manufacturing experience, our factory covers 10,000–30,000 square meters and a dedicated workforce of 201–300 employees. We have achieved multiple certifications including ISO9001, ISO14000, OHSAS18001, and others, ensuring stringent quality control and environmental responsibility. Our annual export value ranges from US$10 Million to US$50 Million, and we export to major markets across North America, Europe, Southeast Asia, Africa, and Oceania. Every MVR evaporator undergoes rigorous testing before shipment, and we offer comprehensive after-sales support including installation guidance, operator training, and spare parts supply. When you choose our skid-mounted MVR evaporator, you invest in a reliable, energy-saving solution that reduces your wastewater disposal costs and helps meet environmental compliance.
Frequently Asked Questions (FAQ):
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Q: What type of wastewater can this evaporator handle?
A: It is suitable for a wide range of industrial wastewater including high-salinity brine, chemical process streams, pharmaceutical effluents, and food industry concentrates. Pre-treatment like filtration or pH adjustment may be required for specific contaminants. -
Q: How does the PLC control improve operation?
A: The PLC automates start-up, shut-down, and adjustment of parameters such as temperature, pressure, and feed flow. It also displays real-time data, alarms, and historical trends, allowing one operator to manage multiple units easily. -
Q: What is the typical payback period?
A: Depending on local energy costs and wastewater disposal fees, customers often achieve payback within 6 to 18 months due to significant energy and waste reduction savings. -
Q: Can the system be customized for different capacities?
A: Yes, we offer customizable evaporation capacities ranging from 100 L/h to 5000 L/h and can also modify materials (e.g., 316L stainless steel, duplex steel) upon request. -
Q: Is the skid-mounted unit easy to transport and install?
A: Absolutely. The unit is pre-assembled on a steel skid with all piping, valves, and electrical wiring integrated. Only external connections to feed, condensate, and power are needed on site, reducing installation time to a few days. -
Q: What maintenance is required?
A: Regular cleaning of heat exchanger tubes (depending on scaling tendency), inspection of compressor oil and seals, and calibration of sensors. We provide a detailed maintenance manual and remote diagnostics support. -
Q: Does the system require any chemicals?
A: In most cases, no additional chemicals are needed. However, if anti-foaming agents or scale inhibitors are necessary based on feed water analysis, they can be dosed via optional auxiliary units. -
Q: What certifications does Qingdao Conqinphi hold?
A: Our company is certified under ISO9001, ISO14000, OHSAS18001, and others. Specific product certifications can be discussed based on your target market requirements.
Contact us today to discuss your wastewater treatment needs and request a customized proposal. With our proven track record and global reach, Qingdao Conqinphi is your trusted partner for sustainable industrial solutions.
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