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Help Center0.5t/H Biopharmaceutical Vacuum MVR Evaporator System
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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. – a professional manufacturer with over 10 years of experience in environmental and biopharmaceutical equipment. Our 0.5t/H Biopharmaceutical Vacuum MVR Evaporator System is designed to meet the strictest requirements of the pharmaceutical industry, offering high efficiency, energy savings, and reliable performance. By integrating advanced mechanical vapor recompression technology under vacuum conditions, this system significantly reduces operational costs while ensuring gentle concentration of heat-sensitive biopharmaceutical solutions.
Product Overview
The 0.5t/H Biopharmaceutical Vacuum MVR Evaporator System is an ideal solution for concentrating active pharmaceutical ingredients (APIs), herbal extracts, biological fluids, and other heat-sensitive materials. It operates under vacuum to lower the boiling point, preventing thermal degradation, while the MVR compressor recycles latent heat from vapor, achieving energy efficiency up to 90% compared to traditional evaporators. The system is fully compliant with cGMP and offers easy cleaning (CIP) and sterilization (SIP) capabilities.
Key Features & Technical Specifications
- Capacity: 0.5 tons of water evaporation per hour
- Operating Temperature: 40–80°C (adjustable under vacuum)
- Vacuum Degree: -0.08 to -0.098 MPa
- Compressor Type: Centrifugal or Roots (customizable)
- Heat Exchanger: Shell-and-tube or plate type, SS304/SS316L
- Control: PLC with HMI touch screen, remote monitoring optional
- Material Contact Parts: SS316L with electropolished surface (Ra ≤ 0.4μm)
- Seals: PTFE or silicon (pharma grade)
- Accessories: Feed pump, concentrate discharge pump, condenser (if needed), CIP spray balls
| Parameter | Value |
|---|---|
| Evaporation capacity | 0.5 t/h |
| Steam consumption | Minimal (only for startup) |
| Power consumption | ~15-25 kW (depending on process) |
| Cooling water requirement | Very low (optional) |
| Voltage | 380V/50Hz (or as specified) |
| Dimensions (L×W×H) | Customized per site |
Advantages for Your Biopharmaceutical Process
- Energy Saving: MVR technology recycles latent heat, cutting energy costs by 60–80% compared to single-effect evaporators.
- Gentle Concentration: Vacuum operation at low temperatures preserves bioactivity and product quality.
- Compliance: Designed per cGMP, FDA guidelines; materials and surface finishes meet pharmaceutical standards.
- Automation: Fully automatic PLC control with data logging and alarm functions ensures consistent operation.
- Low Maintenance: Simple design with few moving parts, easy to clean and reliable.
- Compact Footprint: Skid-mounted design saves valuable floor space in your facility.
Trust & Reliability
Qingdao Conqinphi Environmental Technology Group Co., Ltd. is a certified manufacturer with multiple management system certifications including ISO9001, ISO14000, OHSAS18001, and others. Our factory covers 10,000–30,000 square meters and employs 201–300 experienced professionals. With an annual export value of US$10–50 million, we have supplied equipment to over 20 countries across North America, Europe, Southeast Asia, and the Middle East. Our team provides turnkey solutions including engineering design, manufacturing, installation, and after-sales service.
We understand the critical nature of biopharmaceutical production. That’s why every 0.5t/H MVR Evaporator undergoes rigorous testing before delivery. We offer customized configurations to match your specific feed properties and regulatory requirements. Whether you need a complete system or integration with existing lines, we are ready to support you.
Frequently Asked Questions (FAQ)
-
Q: What types of biopharmaceutical solutions can this evaporator handle?
A: It is suitable for aqueous solutions, herbal extracts, fermentation broths, protein solutions, and other heat-sensitive liquids with low viscosity and no suspended solids. For special applications, please consult our engineers. -
Q: How much energy can I save compared to a traditional evaporator?
A: The MVR system typically saves 60–80% of steam energy; only a small amount of steam is needed for preheating or startup. The electric power consumption is mainly for the compressor. -
Q: Is the system compliant with cGMP and FDA requirements?
A: Yes. Our standard design follows cGMP guidelines, with sanitary welds, 3A or BPE-compliant fittings, and electropolished surfaces. Certifications such as HACCP, SA8000, and ISO series (ISO9001, ISO14000, etc.) are held by our company. Specific documentation (FAT, IQ/OQ) can be provided upon request. -
Q: What is the typical lead time for delivery?
A: Standard models (0.5t/h) are usually available within 30–45 working days after order confirmation, depending on customization level. Contact us for exact schedule. -
Q: Can you provide installation and commissioning services?
A: Yes, we offer on-site installation supervision and commissioning services for international clients. Remote support is also available. -
Q: What maintenance is required for the MVR compressor?
A: The compressor is low-maintenance. Regular inspection of vibration, temperature, and lubrication is recommended. We provide a manual and spare parts list. Annual service contracts are optional. -
Q: What is the warranty period?
A: Our standard warranty is 12 months from date of commissioning or 18 months from shipment, whichever comes first. Extended warranty is negotiable. -
Q: Can the capacity be scaled up or down?
A: We offer a range of capacities from 0.1 t/h to 50 t/h. The 0.5t/h model is our smallest standard unit for pilot or small-scale production. Custom sizes are possible.
Contact us today to discuss your specific application and receive a detailed proposal. With our strong engineering background and global experience, Qingdao Conqinphi is your reliable partner for biopharmaceutical concentration solutions.
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