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Help Center1*16 Cavities Plastic Bottle Cap Mold: S136 Hardened Steel, Fast Cycle
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Changzhou Hongxinyutai Precision Mold Co., Ltd. proudly presents our 1*16 Cavities Plastic Bottle Cap Mold, precision-engineered with S136 hardened steel for superior durability and a fast cycle design to maximize your production efficiency. As a specialized manufacturer since 2017, we combine extensive experience with a dedicated team of 51-100 professionals operating in a 1,000-3,000 square meter facility. This mold is meticulously crafted to deliver consistent, high-quality bottle caps with minimal downtime, making it an ideal solution for beverage, cosmetic, and pharmaceutical packaging industries.
Our mold features a balanced 16-cavity layout that optimizes material flow and reduces waste. The use of S136 hardened steel ensures exceptional resistance to wear and corrosion, extending mold life and reducing maintenance costs. Every mold undergoes rigorous quality checks, and we adhere to the TS16969 quality management system to guarantee reliability. The fast cycle capability is achieved through advanced cooling channel design and optimized ejection systems, allowing you to achieve higher output without compromising part quality.
Key Features & Technical Specifications
- Material: S136 hardened steel (48-52 HRC) – excellent wear resistance and corrosion protection
- Cavity Number: 16 cavities (1*16) – balanced flow design for consistent filling
- Cooling System: Optimized channel layout to reduce cycle time by up to 15%
- Ejection System: Precise hydraulic/pneumatic ejector pins for smooth part release
- Mold Base: Standard or customized to fit your injection molding machine
- Application: Suitable for standard bottle caps (18-38mm diameter) with customizable inserts
- Certification: Manufactured under TS16969 quality standards
| Parameter | Value |
|---|---|
| Cavity Count | 16 (1*16 configuration) |
| Steel Grade | S136 hardened (48-52 HRC) |
| Cycle Time | 6-9 seconds (depending on cap design and machine) |
| Mold Weight | Approx. 800-1200 kg (customizable) |
| Mold Dimensions | Customizable per customer injection machine |
| Cooling Type | Water cooling (standard channels) |
| Warranty | 12 months (subject to terms) |
Benefits for Your Production
- Higher Output: With 16 cavities and a short cycle, you can produce thousands of caps per hour, increasing your overall throughput.
- Durability: S136 hardened steel ensures the mold withstands high-production demands, with minimal deformation or wear over thousands of cycles.
- Consistent Quality: Balanced melt flow and uniform cooling reduce defects such as flash, sink marks, or dimensional variations.
- Flexibility: Interchangeable cavity inserts allow you to produce different cap designs with the same mold base, reducing tooling costs for multiple products.
- Reduced Maintenance: Hardened steel and precise machining minimize downtime for repairs or replacements.
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been serving global markets since 2017, exporting to North America, South America, Europe, Asia, Africa, and Oceania. Our factory, covering 1,000-3,000 square meters, is equipped with advanced CNC machines, EDM, and inspection equipment. All molds are tested before shipment to ensure they meet your specifications. We offer flexible shipping options via Jiangsu, Shanghai, and Shenzhen ports. Our commitment to quality is backed by the TS16969 certification, which reflects our dedication to automotive-grade precision and reliability.
We understand that every client's needs are unique. That's why we provide customization services – from cavity inserts to cooling channel layout – to match your specific cap design and injection molding machine. Our engineering team works closely with you to optimize the mold for fast cycle times while maintaining part quality.
Why choose us? With over 7 years of experience in precision mold manufacturing, we have delivered thousands of molds to satisfied customers worldwide. Our responsive after-sales support includes technical documentation, spare parts availability, and remote troubleshooting. We invite you to contact us for a quote or to discuss your project requirements. Invest in a mold that offers long-term value and high performance – the 1*16 cavity plastic bottle cap mold from Hongxinyutai.
Frequently Asked Questions (FAQ)
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Q: What is the typical cycle time for this mold?
A: The cycle time ranges from 6 to 9 seconds, depending on cap thickness, material, and injection molding machine parameters. Our cooling channel design helps achieve faster cycles without sacrificing quality. -
Q: Can the mold produce different cap sizes?
A: Yes, we can customize cavity inserts to accommodate various cap diameters (18mm to 38mm) and thread designs. Please provide your cap drawing for a tailored solution. -
Q: Is the S136 steel suitable for corrosive materials?
A: S136 is a stainless mold steel with excellent corrosion resistance, making it ideal for caps made from PP, PE, or PET materials, even when using additives or colorants that may cause mild corrosion. -
Q: How long is the delivery time?
A: Typical delivery is 30-45 days after sample approval and deposit. Rush orders may be possible with negotiation. -
Q: What quality tests do you perform before shipping?
A: We conduct dimensional inspection, hardness test, cooling channel pressure test, and trial molding (part sample) to ensure the mold meets your requirements. -
Q: Do you provide warranty and spare parts?
A: Yes, we offer a 12-month warranty against manufacturing defects. Spare parts such as ejector pins, springs, and cavity inserts are available for purchase. -
Q: Can the mold be used with any injection molding machine?
A: The mold base is customizable to fit standard machine platen sizes and tie-bar distances. Please provide your machine specifications, and we will design accordingly. -
Q: What is the minimum order quantity (MOQ)?
A: For this mold, the MOQ is 1 set. For larger quantities, we offer volume discounts on future orders.
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