Contact Platform Support
Help Center
Home > Manufacturing & Processing Machinery > Mould > Plastic Mould > OEM Robot Vacuum Roller Mold: IATF 16949 System, Mold Protection
OEM Robot Vacuum Roller Mold: IATF 16949 System, Mold Protection
Product Spotlights
Precision injection mold for robot vacuum rollers, featuring IATF 16949 system compliance, integrated mold protection, customizable cavity counts, and long service life (1M+ cycles). Our OEM service ensures exact fit for your product, with optimized cooling reducing cycle times. Backed by TS16969 certified factory with global export experience.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
Get Latest Price
Application:
Other, Robot vacuum cleaner roller brush
Certification:
Other, TS16969 (IATF 16949 system compliant)
Mold Material:
High-grade tool steel (e.g., SKD11, H13)
Payment & Shipping
Payment Methods:
Port of Shipment:
Jiangsu，changzhou
Delivery Detail:
30 days
Related Products
-
OEM Robot Vacuum Roller Mold: 4 Cavities, Hydraulic Ejection, Stable ProductionNegotiableMOQ: 5000 Pieces -
High-Shot-Life Injection Mold for Robot Vacuum Roller, NAK80 Steel, Textured Finish, 1x4 Cavities, Cold Runner SystemNegotiableMOQ: 5000 Pieces
-
OEM Robot Vacuum Roller Mold: Cold Runner, Textured Surface, PC+ABSNegotiableMOQ: 5000 Pieces
-
OEM Robot Vacuum Roller Mold: NAK80 Steel, 4 Cavities, 300K ShotsNegotiableMOQ: 5000 Pieces
-
Industrial OEM PA/PPS Magnetic Ring Rotor: Changzhou Factory High-Precision Injection Molded Magnets for Asian BLDC Motor AssemblyNegotiableMOQ: 5000 Pieces
Application
Other, Robot vacuum cleaner roller brush
Certification
Other, TS16969 (IATF 16949 system compliant)
Mold Material
High-grade tool steel (e.g., SKD11, H13)
Cavity Count
Customizable (single/multi-cavity)
Mold Life
1,000,000+ cycles (with proper maintenance)
Mold Protection
Integrated protection features
Tolerance
±0.01mm
Product Type
Injection mold
OEM Service
Available (custom design & branding)
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – a dedicated manufacturer with over 8 years of experience in precision injection molds. Our OEM Robot Vacuum Roller Mold is engineered to produce high-performance roller brushes for robotic vacuum cleaners, combining exceptional durability with cost-effective production. Built under a rigorous IATF 16949 quality management system (equivalent to TS16969 certified), every mold we deliver ensures consistent, repeatable output while protecting your investment with advanced mold protection technologies. Whether you need a single-cavity prototype or a multi-cavity production tool, our mold offers the precision and longevity demanded by today's competitive robot vacuum market.
Key Features & Technical Specifications
- Premium Mold Steel: Constructed from high-grade tool steels (SKD11, H13, or equivalent) for exceptional wear resistance and thermal stability.
- Precision Tolerance: Achieves ±0.01mm dimensional accuracy, ensuring perfect fit and consistent roller geometry across all cavities.
- Customizable Cavity Design: Available in single, 2, 4, or 8-cavity layouts to match your production volume requirements.
- Integrated Mold Protection: Built-in sensors and mechanical features (e.g., anti-collision, low-pressure monitoring) safeguard the mold from damage during operation, reducing downtime and maintenance costs.
- Efficient Cooling System: Optimized conformal cooling channels shorten cycle times by up to 20%, enhancing productivity without compromising quality.
- Compatible with Various Resins: Suitable for ABS, PP, nylon (PA), TPE/TPU, and other common vacuum cleaner roller materials.
- Long Service Life: Designed for over 1,000,000 injection cycles with routine maintenance, backed by our robust heat treatment and surface coating options (e.g., nitriding, DLC).
- Global Standards Compliance: Manufactured under TS16969 (IATF 16949 system) guidelines, meeting international automotive-grade quality standards.
| Specification | Details |
| Mold Base | Standard LKM/HASCO/DME or custom |
| Cavity Surface Finish | SPI-A1 to SPI-C2 (mirror to fine texture) |
| Max. Mold Weight | Up to 8 tons (depending on size) |
| Injection Machine Tonnage | 80T – 800T matched |
| Lead Time | 25–45 working days (depending on complexity) |
| Packaging | Wooden crate, anti-rust coating, foam support |
Why Choose Our Robot Vacuum Roller Mold?
- Proven Mold Protection: Our proprietary system includes real-time pressure sensors and mechanical interlocks that prevent over-clamping, ejector pin breakage, and core/cavity collision – features that directly translate to lower scrap rates and longer tool life.
- OEM Flexibility: We can adapt the mold design to match your existing robot vacuum roller dimensions, bristle pattern, and even integrate parting lines that minimize flash. Branding and labeling on the mold base are also available.
- Cost-Effective Production: Thanks to optimized cooling and robust steel selection, you can achieve faster cycle times (e.g., 15–25 seconds per shot) while reducing per-part cost by up to 15% compared to standard molds.
- Full Validation Support: We provide mold trials at our factory (T0, T1, T2) with detailed reports on dimensional measurement, surface finish, and cycle performance. Our engineers can also travel to your site for final acceptance.
Trust the Numbers – Backed by a Reliable Partner
Since our establishment in 2017, Changzhou Hongxinyutai Precision Mold has grown into a 1,000–3,000 m² facility with a dedicated team of 51–100 skilled employees. We have successfully shipped molds to markets across North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Northern and Southern Europe, South Asia, and of course the domestic Chinese market. Our quality management system is TS16969 certified, and we adhere to IATF 16949 principles throughout design, machining, assembly, and testing. Each mold is rigorously inspected before leaving our workshop in Changzhou, Jiangsu. With convenient shipping from Jiangsu, Shanghai, and Shenzhen ports, we ensure timely delivery worldwide.
Frequently Asked Questions (FAQ)
-
Q: What materials can your roller mold process?
A: The mold is compatible with thermoplastics commonly used for vacuum cleaner rollers, including ABS, PP, PA (nylon), PBT, and TPE/TPU overmolding. Please advise your specific resin for tailored gate and cooling design. -
Q: Is mold protection included as standard?
A: Yes, our base design incorporates mold protection features such as sensor-based low-pressure closing and mechanical spring-loaded ejector systems. However, we can enhance or customize protection based on your production environment (e.g., automatic mold protection controllers). -
Q: Can you produce molds for non-cylindrical roller shapes?
A: Absolutely. We have experience with tapered, stepped, and segmented roller designs. Our 5-axis CNC and EDM capabilities allow us to machine complex contours accurately. -
Q: What is the typical lead time for a new roller mold?
A: Standard lead time is 30–45 working days from design approval. For rush orders, we can expedite to 20–25 days with additional charges. Prototype molds (aluminum) can be delivered in 15 working days. -
Q: Do you provide on-site installation and training?
A: Yes, we offer on-site support for mold tryout and operator training, especially for overseas clients. Alternatively, we can conduct remote troubleshooting via video call. -
Q: How do you ensure the mold meets IATF 16949 quality standards?
A: Our factory follows IATF 16949 procedures for APQP, FMEA, control plans, and process capability studies. Each mold undergoes dimensional inspection (CMM), surface roughness check, and a trial run with your specified material before shipment. -
Q: What is the warranty period for this mold?
A: We provide a 12-month warranty against manufacturing defects (e.g., cracking, premature wear under normal use). Extended warranty and spare parts packages are available upon request. -
Q: Can you customize the mold for specific robot vacuum brands?
A: Yes, as an OEM mold supplier, we work with your provided 3D model or technical drawing. We can also reverse engineer existing rollers to create a compatible mold. All designs are kept confidential.
Ready to upgrade your robot vacuum roller production? Contact us today for a competitive quote and mold design consultation. Changzhou Hongxinyutai Precision Mold – your trusted partner for durable, high-performance injection molds.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
You May Also Like
-
Heavy-Duty PA/PPS Injection Molded Magnet Rotor: Radial Multipole Ferrite/NdFeB Components With High Thermal Resistance for B2B OrdersNegotiableMOQ: 5000 Pieces
-
PA6/PA12 + PPS Injection Molded Magnet Ring Rotor, 0.5mm-50mm Diameter, 180°C Heat Resistance, Robotic Arm ProductionNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS Injection Molded Magnetic Ring Rotor, ±0.02mm Tolerance, Ferrite/NdFeB Magnets, 160°C Continuous ServiceNegotiableMOQ: 5000 Pieces
-
Precision Molded Magnetic Ring Rotor, PA/PPS, Multi-pole (4-8 Poles), 150°C Rated, 0.02mm Wall Thickness ToleranceNegotiableMOQ: 5000 Pieces
-
Precision Injection Molded Magnet Ring Rotor: High-Yield PA/PPS NdFeB Components With ±0.02mm Tolerance for SE Asia Motor FactoriesNegotiableMOQ: 5000 Pieces
-
Injection Molded Magnet Ring Rotor, PA66/PPS Blend, Ferrite Magnets, 220°C Short-term, 0.05mm FlatnessNegotiableMOQ: 5000 Pieces
-
Injection Molded Magnetic Ring Rotor (PA/PPS) for Automotive EPS Motor and Pump Assembly, High Torque DensityNegotiableMOQ: 5000 Pieces
-
OEM PA/PPS Injection Molded Magnetic Ring Rotor: Shatter-Proof Ferrite/NdFeB Motor Magnets for SE Asian Industrial Pump Supply ChainsNegotiableMOQ: 5000 Pieces
-
Wholesale OEM Injection Molded Magnetic Rotor: PA6/PPS Ferrite Compound, Automated Robotic Production for SE Asia B2B Bulk OrdersNegotiableMOQ: 5000 Pieces
-
Custom PA/PPS Injection Molded Magnet Ring Rotor, +/-0.02mm Tolerance, Shatter-Proof, Mold Protection SystemNegotiableMOQ: 5000 Pieces
