OEM Food Cap Injection: 1*24 Cavities, S136 Steel, Mold Protection
Product Spotlights
Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner for high-quality OEM Food Cap Injection Molds. Our 1×24 cavities design, crafted from premium S136 steel, ensures exceptional precision, durability, and efficiency for your food packaging needs. With an integrated mold protection system, we minimize downtime and extend mold life, delivering consistent production performance. Backed by our TS16969 certification and a dedicated team of 51-100 skilled professionals, we provide molds that meet the highest industry standards for food safety and reliability.
Key Product Features & Technical Specifications
- Cavity Configuration: 1×24 cavities for optimized cycle time and high output, perfect for mass production of food caps.
- Steel Grade: Premium S136 steel offers excellent corrosion resistance, high polishability, and superior wear resistance – ideal for food-contact applications.
- Mold Protection System: Advanced sensors and safety interlocks prevent damage from improper closure, ejector jams, or material buildup, reducing maintenance costs.
- Precision Engineering: Each cavity is machined to tight tolerances (±0.02mm), ensuring uniform cap weight, dimensions, and sealing performance.
- Cooling System: Optimized conformal cooling channels reduce cycle time while maintaining consistent temperature distribution.
- Ejector Design: Balanced ejector pin layout prevents cap deformation and speeds up part release.
- Surface Finish: Mirror polish (SPI A-1 grade) guarantees easy release and a glossy cap finish.
| Parameter | Specification |
| Mold Material | S136 (H13 optional upon request) |
| Cavity Count | 1×24 |
| Mold Base | Standard or custom (LKM, HASCO, DME) |
| Estimated Mold Life | 1,000,000+ shots (with proper maintenance) |
| Application | Food-grade bottle caps, drink caps, condiment caps |
| Injection Machine (tonnage) | 120–200 tons (recommended) |
| Certification | TS16969 |
Why Choose Our OEM Food Cap Injection Mold?
- Enhanced Productivity: The 1×24 cavity design and efficient cooling system increase output by up to 30% compared to lower cavity configurations.
- Long-Term Cost Savings: S136 steel combined with mold protection reduces wear, breakage, and unexpected downtime – lowering your total cost of ownership.
- Food Safety Compliance: Our molds use FDA-compliant materials and are designed for easy cleaning, meeting global food packaging regulations.
- Customization: We offer OEM services to adjust cavity count, runner system, cooling layout, and ejection mechanism per your product specifications.
Trust & Credibility
Founded in 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. operates from a 1,000–3,000 m² facility with 51–100 experienced technicians. We hold TS16969 certification, demonstrating our commitment to quality management systems. Our molds are shipped globally from Jiangsu, Shanghai, and Shenzhen ports, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. With over 5 years of dedicated mold manufacturing expertise, we have delivered thousands of injection molds for food caps, beverage closures, and industrial packaging. Each mold undergoes rigorous testing before delivery, ensuring you receive a reliable and high-performing tool. Contact us today to discuss your custom food cap injection mold requirements – we are ready to provide a competitive quote and fast turnaround.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for this mold?
Standard lead time is 25–35 working days, depending on customization complexity. Rush orders can be discussed. -
Can you integrate mold protection with our injection machine?
Yes, our mold protection system includes standard connectors and can be adapted to most injection molding machines (e.g., Husky, Engel, Demag). -
Is S136 steel suitable for food caps?
Absolutely. S136 has excellent corrosion resistance and is widely used for food-grade applications; it meets FDA and EU food contact requirements. -
What is your warranty policy?
We offer a 12-month warranty on materials and workmanship from the date of shipment. Mold protection components are covered for 2 years. -
Do you provide mold trials or sample production?
Yes, we can perform mold trials at our facility and ship samples for your approval before mass production. -
What is the maximum injection pressure this mold can handle?
The mold is designed for standard injection pressures up to 1800 bar; higher pressures can be accommodated with reinforced design. -
Can you modify the cavity count from 1×24 to 1×32 or 1×48?
Yes, we offer custom cavity configurations based on your production volume and machine tonnage. -
How do you ensure mold protection prevents damage?
Our system uses pressure sensors, position detectors, and software logic to detect anomalies and stop the machine automatically within milliseconds.
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