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Help CenterHDPE Structured Wall Spiral Winding Pipe Machine for Corrugated Drainage Pipe
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Qingdao Yongke Machinery Co., Ltd, established in 2010, is a professional manufacturer specializing in plastic pipe extrusion machinery. With a factory area of 10,000-30,000 square meters and over 10 years of experience, we bring you the HDPE Structured Wall Spiral Winding Pipe Machine – a reliable and efficient solution for producing high-quality corrugated drainage pipes. This machine is designed to meet the growing demand for robust, lightweight, and cost-effective piping systems used in underground drainage, sewerage, and stormwater management. Our equipment integrates advanced spiral winding technology with HDPE material processing, ensuring consistent wall structure and excellent ring stiffness. Whether you need standard pipes or customized dimensions, this machine delivers exceptional performance and durability.
The machine produces structured wall pipes with a spiral-wound profile, combining the strength of corrugated outer layers with a smooth inner bore. This design offers superior hydraulic characteristics and high resistance to external loads. The system is fully automated with a PLC-controlled touch screen interface, allowing precise adjustment of parameters such as wall thickness, winding speed, and cooling temperature. Below are key features and technical specifications:
| Parameter | Specification |
|---|---|
| Pipe Diameter | 200 – 1200 mm |
| Wall Structure | Double-wall corrugated / Spiral wound |
| Screw Diameter | 90 – 120 mm (customizable) |
| Production Speed | 0.5 – 3 m/min (adjustable) |
| Total Installed Power | 150 – 350 kW (depending on model) |
| Output Capacity | 300 – 800 kg/h |
| Materials | HDPE, PP (virgin or recycled) |
| Automation | PLC + Touch Screen, automatic winding & cutting |
Key Features & Benefits:
- High Efficiency: Continuous spiral winding process ensures stable production with minimal downtime. The machine can run 24/7 with proper maintenance.
- Energy Saving: Optimized screw design and servo-driven winding system reduce power consumption by up to 20% compared to traditional extruders.
- Versatile Pipe Production: Quick change of molds allows production of various diameters (200-1200mm) and wall structures (single-wall, double-wall, or hollow spiral).
- Consistent Quality: Closed-loop control system monitors pipe dimensions in real time, ensuring uniform wall thickness and ring stiffness that meet international standards (ISO, EN).
- User-Friendly Operation: Automatic feeding, scrap recycling, and cutting system reduce labor requirements. The touch screen interface provides intuitive control.
- Durable Construction: Main components are made of hardened steel and corrosion-resistant materials, extending the service life of the machine.
The HDPE Structured Wall Spiral Winding Pipe Machine is ideal for manufacturing corrugated drainage pipes used in agricultural drainage, highway subdrainage, municipal sewer systems, and landfill leachate collection. The pipes produced have excellent impact resistance, chemical resistance, and flexibility, making them suitable for both shallow and deep burial applications.
To ensure long-term reliability, the machine is equipped with a spare parts package and detailed maintenance manual. Our engineering team provides on-site installation and training upon request, and remote technical support is available for the lifetime of the equipment. We also offer customization options such as special die sets for oval pipes or additional cooling sections.
Trusted by global customers: Qingdao Yongke Machinery Co., Ltd has exported to over 10 regions including North America, South America, Eastern Europe, Southeast Asia, Africa, and Oceania. With an annual export value of US$1-1.5 million and a dedicated team of 51-100 skilled employees, we are committed to delivering top-quality machinery and after-sales service. Our factory is certified with ISO9001 for quality management, ISO14000 for environmental management, and OHSAS18001 for occupational health and safety. Choosing Yongke means partnering with a manufacturer that prioritizes innovation, reliability, and customer satisfaction. Contact us today to discuss your specific pipe production requirements and get a customized quotation.
Frequently Asked Questions (FAQ)
Q1: What is the minimum order quantity for this machine?
A: The MOQ is one set, but we can produce multiple lines for larger projects. Contact us for volume discounts.
Q2: Can this machine use recycled HDPE material?
A: Yes, the machine is designed to process both virgin and recycled HDPE/PP. However, we recommend using material with consistent melt flow index (MFI) for best results.
Q3: What is the typical delivery time?
A: Standard delivery is 45-60 days after receiving the deposit, depending on customization and order quantity.
Q4: Do you provide installation and training services?
A: Yes, we offer optional on-site installation and training by our experienced engineers. Travel and accommodation expenses are charged at cost.
Q5: What spare parts are included with the machine?
A: A standard spare parts kit includes seals, heating elements, thermocouples, and a set of basic tools. A detailed list is provided in the offer.
Q6: Can the machine produce pipes with a different wall thickness?
A: Yes, the wall thickness can be adjusted via the PLC control system. The achievable range depends on the screw speed, haul-off speed, and die design.
Q7: What certifications does the machine meet?
A: Our machines are manufactured in line with ISO9001, ISO14000, and OHSAS18001 standards. The final pipes can meet ASTM F2306, EN 13476, or similar standards upon request.
Q8: Is the machine suitable for producing large-diameter pipes (above 1000mm)?
A: Yes, our standard model handles up to 1200mm. For diameters larger than that, we offer custom-engineered solutions. Contact us for details.
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