Custom Nylon Mesh Filter, 50-500 Micron, 1.2mm Thickness, High Flow Rate
Product Spotlights
As a trusted manufacturer with over 25 years of experience in wire mesh and filtration products, Anping County Boli Hardware Wiremesh Products Factory is proud to present our Custom Nylon Mesh Filter, available in a wide range of micron ratings from 50 to 500 microns with a consistent thickness of 1.2 mm. Designed for high flow rate applications, this filter combines precision engineering with durable nylon construction to deliver reliable liquid and gas filtration across various industries. Our factory, established in 1998, has exported to global markets including North America, Europe, Southeast Asia, and Oceania, with annual export value exceeding US$5 million. We understand that every filtration requirement is unique, which is why we offer complete customization – from mesh size and shape to edge finishing – ensuring your specific process needs are met exactly.
Our nylon mesh filters are manufactured using high-quality polyamide monofilament yarn, woven with strict uniformity to achieve precise micron ratings. The 1.2 mm thickness provides excellent mechanical strength and dimensional stability, making these filters suitable for demanding environments such as chemical processing, pharmaceutical manufacturing, food and beverage filtration, water treatment, and paint/pigment filtration. The high flow rate characteristic is achieved through optimized open area design, minimizing pressure drop while maintaining effective particle retention. Whether you need a filter for a laboratory scale or industrial production line, our custom nylon mesh filters deliver consistent performance and long service life.
Key Features & Technical Specifications
- Wide Micron Range: Available from 50 to 500 microns – choose the exact filtration level for your application.
- Consistent Thickness: 1.2 mm ensures uniform performance and easy installation in frames or housings.
- High Flow Rate: Optimized open area reduces resistance, allowing higher throughput compared to metal mesh or felt filters.
- Customizable Dimensions: Cut to any shape – round discs, square sheets, rectangular panels, or custom die-cut forms.
- Durable Nylon Material: Resistant to chemicals, corrosion, and abrasion; suitable for repeated cleaning and reuse.
- Edge Options: Plain cut, heat-sealed, or stitched edges available to prevent fraying.
- Flexible Packaging: Available in rolls, sheets, or pre-cut pieces for your convenience.
- Compliance: Manufactured under strict quality control; materials are food-grade (optional) upon request.
Typical Applications
| Industry | Application |
|---|---|
| Chemical Processing | Filtration of solvents, acids, and alkalis; catalyst recovery |
| Food & Beverage | Juice, beer, wine, edible oil, syrup filtration |
| Pharmaceutical | API filtration, liquid clarification, sterile preparation |
| Water Treatment | Pre-filtration, industrial wastewater, RO pre-treatment |
| Paints & Coatings | Removal of particulates, pigments, and impurities |
Why Choose Our Custom Nylon Mesh Filter?
Our filters are engineered to outperform standard mesh screens in both durability and flow efficiency. The 1.2 mm thickness provides enough rigidity to maintain shape under pressure, yet remains flexible enough to conform to filter housings. The nylon material exhibits excellent tensile strength and resists stretching, ensuring consistent micron retention over time. Additionally, the high flow rate design reduces energy consumption in pumping systems, translating to lower operational costs for your facility.
We offer complete customization: you can specify the exact micron rating (50 to 500 μm), dimensions (length, width, diameter), and edge finish. If you need a filter with a specific frame or gasket, we can also provide options for welded or bonded frames. Our minimum order quantity is flexible, and we can produce samples for testing before mass production. Lead times are typically 10-15 working days for standard custom orders, with faster turnaround available for urgent requirements.
Frequently Asked Questions
-
Q: Can you produce filters with a micron rating outside the 50-500 range?
A: Yes, our standard range is 50-500 microns, but we can customize finer or coarser meshes upon request. Please contact us with your specific requirements. -
Q: What is the maximum temperature resistance of the nylon mesh?
A: Nylon mesh generally withstands continuous temperatures up to 120°C (248°F). For higher temperature applications, we recommend alternative materials like polyester or PTFE. -
Q: Are these filters reusable? How to clean them?
A: Yes, the nylon mesh is washable and reusable. We recommend rinsing with water or mild detergent, or using ultrasonic cleaning for fine particles. Avoid harsh chemicals that may degrade nylon. -
Q: What is the typical pressure drop across a 1.2 mm thick nylon filter?
A: Pressure drop depends on micron rating, flow rate, and fluid viscosity. For a 100 micron filter with water at 1 m/s, the pressure drop is typically less than 0.5 bar. We can provide detailed calculations for your specific conditions. -
Q: Can you cut the mesh into round discs or other shapes?
A: Absolutely. We can custom cut to any shape – circles, squares, rectangles, ovals, or custom contours. We also offer heat-sealed edges to prevent fraying. -
Q: Do you provide samples? What is the sample cost?
A: Yes, we offer samples for your evaluation. Sample cost is based on size and complexity, but for standard sizes (e.g., 100x100 mm), we can provide free samples for qualified customers. Shipping cost is borne by the buyer. -
Q: What packaging options are available?
A: We can pack in rolls (up to 50 meters long), flat sheets, or pre-cut pieces. Bulk packaging in cartons or pallets is available. Each layer is separated with protective paper to avoid scratching. -
Q: How do I place an order for custom filters?
A: Simply provide your desired micron rating, dimensions, shape, edge finish, and quantity. We will confirm the specifications and lead time. For large quantities, we can offer competitive pricing. Contact our sales team for a quote.
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has become a reliable partner for filtration solutions worldwide. Our annual export value of US$5-10 million reflects the trust our customers place in our quality and service. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery to any destination. All our products undergo strict quality control checks, including mesh count verification, thickness measurement, and flow rate testing. We are committed to providing custom nylon mesh filters that meet your exact specifications, backed by responsive customer service and technical support. Contact us today to discuss your filtration needs – we are ready to provide a solution that enhances your process efficiency.
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