Stainless Steel Scraper Filter Element Johnson Filter 304 Material 0.2mm Slot Wedge Wire Wound
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in wire mesh products. Our Stainless Steel Scraper Filter Element, also known as a Johnson Filter, is engineered using premium 304 stainless steel and advanced wedge wire wound technology. With a precise 0.2mm slot width, this filter element delivers exceptional durability and consistent filtration performance, making it a reliable choice for demanding industrial applications. Backed by our annual export value of US$5–10 million, we ensure high-quality standards and timely delivery to global customers.
Key Features & Technical Specifications
- Material: 304 Stainless Steel – excellent corrosion resistance and long service life.
- Slot Width: 0.2mm – precise gap for fine filtration while maintaining high flow rates.
- Construction: Wedge wire wound – continuous slot design reduces clogging and allows easy cleaning.
- End Connections: Customizable options (flanges, threads, or plain ends) to fit your existing system.
- Surface Treatment: Pickling and passivation available upon request for enhanced anti-corrosion properties.
- Applications: Ideal for scraper filter systems, water treatment, chemical processing, oil & gas, and food & beverage industries.
| Parameter | Value |
|---|---|
| Material Grade | 304 Stainless Steel |
| Slot Width | 0.2 mm |
| Wire Diameter | 1.5 mm – 3.0 mm (customizable) |
| Length | up to 6 meters (customizable) |
| Outer Diameter | 25 mm – 300 mm (customizable) |
| Max Operating Temperature | up to 400°C (depending on environment) |
| Filtration Area | High open area due to V-shaped wires |
Advantages & Customer Benefits
- Self-cleaning capability: The wedge wire design allows solids to be easily scraped off, reducing maintenance downtime.
- High mechanical strength: 304 stainless steel provides robust support against pressure and mechanical stress.
- Consistent slot accuracy: Our precision winding process ensures uniform 0.2mm slots for reliable filtration.
- Versatile customization: Available in various diameters, lengths, and end connections to meet your specific requirements.
- Cost-effective solution: Long service life and easy cleaning reduce replacement frequency and operational costs.
With over 25 years of manufacturing experience, Anping County Boli Hardware Wiremesh Products Factory has supplied millions of filter elements to clients across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our annual export value of US$5–10 million reflects our commitment to quality and customer satisfaction. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring efficient logistics. Whether you need a standard scraper filter element or a custom design, our team is ready to provide a reliable filtration solution. Contact us today for a quote or technical consultation.
Frequently Asked Questions
-
Q: What is the difference between a Johnson filter and a regular wedge wire screen?
A: A Johnson filter (or scraper filter element) is specifically designed for use in scraper-type filtration systems, featuring a continuous slot that allows easy cleaning with a scraper. It is optimized for high-efficiency solid-liquid separation. -
Q: Can the slot width be customized to other sizes?
A: Yes, we offer customization for slot widths from 0.05mm to 5mm. Please provide your required filtration precision and we will produce accordingly. -
Q: Is this filter element suitable for high-temperature environments?
A: 304 stainless steel can withstand operating temperatures up to approximately 400°C in air, but the actual limit depends on the specific application (e.g., corrosive media). For higher temperatures, 316L or other alloys are available upon request. -
Q: How do I clean the filter element?
A: The wedge wire design minimizes clogging. For routine cleaning, backwashing or mechanical scraping is effective. For stubborn deposits, chemical cleaning or ultrasonic cleaning can be used. -
Q: What are the typical applications for this product?
A: It is widely used in water treatment, petrochemical, pharmaceutical, food processing, mining, and pulp & paper industries for filtering liquids containing suspended solids. -
Q: Do you provide samples before bulk order?
A: Yes, we offer samples for evaluation. Please contact our sales team to discuss sample requirements and shipping arrangements. -
Q: What is the lead time for production?
A: Standard sizes typically take 15–20 working days. Custom designs may require 25–30 working days, depending on complexity and quantity. -
Q: How do you ensure the slot accuracy?
A: We use advanced CNC winding machines and strict quality control inspection. Each filter element is tested for slot uniformity before shipment.
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