304 Stainless Steel Johnson Filter, 20 Micron Scraper Filter Element for Industrial Filtration
Product Spotlights
As a leading manufacturer with over two decades of experience, Anping County Boli Hardware Wiremesh Products Factory proudly presents our 304 Stainless Steel Johnson Filter, 20 Micron Scraper Filter Element. This high-performance filtration solution is designed to meet the rigorous demands of industrial processes, offering exceptional durability, precision, and self-cleaning capabilities. Our factory, established in 1998, has exported to markets across North America, South America, Europe, Asia, and beyond, with annual export values reaching US$5-10 million. We combine advanced manufacturing techniques with strict quality control to deliver reliable filtration components that enhance operational efficiency and reduce downtime.
The Johnson filter, also known as a wedge wire scraper screen, is meticulously crafted from 304 stainless steel to ensure excellent corrosion resistance and mechanical strength. With a precise 20-micron filtration rating, it effectively removes fine particles while maintaining high flow rates. The scraper design incorporates a unique wedge wire profile that prevents clogging and facilitates automatic cleaning, making it ideal for continuous industrial filtration applications such as water treatment, chemical processing, oil and gas, and food and beverage production.
Key Features & Technical Specifications
- High-Strength 304 Stainless Steel: Withstands harsh environments, resists rust and chemical attack, ensuring long service life.
- 20 Micron Precision Filtration: Captures particles down to 20 microns, delivering consistent effluent quality.
- Scraper/Self-Cleaning Design: The wedge wire profile creates a scraping action that prevents particle buildup, reducing maintenance frequency.
- High Flow Capacity: Optimized slot geometry allows maximum flow with minimal pressure drop.
- Customizable Dimensions: Available in various lengths, diameters, and end connections to suit specific equipment.
- Wide Application Range: Suitable for industrial filtration, water treatment, oil filtration, chemical processing, and more.
- Easy Installation & Replacement: Standardized designs fit most filter housings, with OEM options available upon request.
| Parameter | Specification |
|---|---|
| Material | 304 Stainless Steel |
| Filtration Rating | 20 Micron |
| Slot Width | 0.02 mm (20 microns) |
| Wire Profile | Wedge Wire (V-shaped) |
| Operating Temperature | Customizable (up to 400°C on request) |
| Maximum Pressure | Customizable (up to 10 bar standard) |
| End Connections | Threaded, flanged, or custom |
| Length | Customizable (typical 500-3000 mm) |
| Diameter | Customizable (typical 25-300 mm) |
Product Advantages & Client Benefits
Our 20-micron scraper filter element offers distinct advantages over traditional mesh or perforated screens. The wedge wire construction provides a rigid, self-supporting structure that resists deformation under pressure. The smooth, continuous slot surface prevents particle entrapment, allowing easy backwashing and reducing chemical cleaning needs. This translates to lower operating costs, less downtime, and consistent filtration performance over extended periods.
For industrial clients, this filter element is particularly beneficial in applications where fine solids removal is critical, such as in cooling water systems, process water recycling, or chemical injection lines. The scraper action ensures that even sticky or fibrous materials are dislodged, maintaining high flow rates. Additionally, the 304 stainless steel material is compatible with most neutral and mildly acidic fluids, offering broad chemical resistance.
Why Choose Boli Filter Elements?
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer of wire mesh and filtration products. We export to over 20 countries across six continents, with annual export values between US$5 million and US$10 million. Our factory is located in Hengshui, Hebei, China, a major wire mesh production hub, giving us access to high-quality raw materials and skilled labor. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring timely delivery worldwide.
Our commitment to quality is reflected in every product: we use premium 304 stainless steel, apply precise welding techniques, and conduct rigorous testing for dimensional accuracy and filtration performance. We offer customization services to meet unique specifications, and our team provides technical support to help you select the optimal filter element for your process. Choose Boli for reliable, long-lasting filtration solutions that enhance your productivity.
Contact us today for a quote or to discuss your specific requirements. We look forward to partnering with you!
Frequently Asked Questions (FAQ)
-
Q: What is the difference between a Johnson filter and a traditional mesh filter?
A: A Johnson filter uses a wedge wire profile with V-shaped slots that provide a scraper effect, preventing clogging and allowing self-cleaning. Mesh filters are prone to blinding and require more frequent cleaning. -
Q: Can this filter element be used for high-temperature applications?
A: Yes, the 304 stainless steel material can withstand temperatures up to 400°C, depending on the design. Please specify your temperature requirements when ordering. -
Q: How do I clean the scraper filter element?
A: The element can be cleaned by backwashing or using a scraper mechanism. The wedge wire design allows easy dislodging of solids. For heavy fouling, chemical cleaning may be used with compatible solvents. -
Q: What is the typical lifespan of this filter element?
A: Lifespan depends on operating conditions, but with proper maintenance, a 304 stainless steel Johnson filter can last several years. Its robust construction resists wear and corrosion. -
Q: Do you offer custom sizes or end connections?
A: Absolutely. We can customize length, diameter, slot width, and connection types (threaded, flanged, etc.) to fit your existing equipment. Please provide your specifications. -
Q: Is this filter element suitable for food and beverage applications?
A: 304 stainless steel is food-grade and suitable for many food and beverage processes. However, we recommend verifying compatibility with specific fluids or regulations. -
Q: What is your minimum order quantity (MOQ)?
A: Our MOQ is typically 10 pieces for standard sizes, but we can accommodate smaller orders for samples or prototypes. Contact us for details. -
Q: How do I ensure the filter element fits my housing?
A: Provide us with the inner diameter, length, and connection type of your housing. We’ll manufacture accordingly. A drawing or reference model is helpful.
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