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Deqing Leixin Coating Equipment Co., Ltd., established in 2011 and ISO9001 certified, presents our Small Metal Workpiece Powder Coating Line Modular Pretreatment Spray Booth Curing Oven Equipment. This integrated system is designed to deliver high-quality powder coating finishes for small metal components with efficiency and consistency. Our modular design allows for flexible layout and easy expansion, making it an ideal solution for manufacturers seeking to enhance their coating capabilities without compromising on space or budget.
The line consists of three core modules: pretreatment spray booth, powder application booth, and curing oven. Each module is engineered for optimal performance, ensuring thorough cleaning, uniform powder deposition, and complete curing. With our expertise in powder coating equipment since 2011, we have refined the design to minimize maintenance and maximize uptime, giving you a reliable production tool.
Key Features & Benefits
- Modular Pretreatment Spray Booth: Multi-stage cleaning (degreasing, rinsing, phosphating) in a compact design. Uses less water and chemicals compared to traditional systems, reducing operational costs.
- High-Efficiency Powder Spray Booth: Equipped with advanced cyclone or cartridge filter for powder recovery, achieving up to 95% powder utilization. The booth is designed for easy color change, minimizing downtime.
- Precision Curing Oven: Uniform temperature distribution ensures consistent coating quality. Available in electric, gas, or diesel heating options to suit your energy source. Insulated panels reduce heat loss.
- Space-Saving Layout: The modular configuration can be arranged in a straight line or L-shaped layout to fit your workshop floor plan. Compact footprint suitable for small to medium production volumes.
- User-Friendly Control System: PLC-based control with touch screen interface for monitoring temperature, conveyor speed, and process parameters. Easy to operate and programmable for different product recipes.
- Durable Construction: Main structure made of stainless steel or heavy-duty cold-rolled steel with anti-corrosion coating, ensuring long service life even in harsh environments.
Technical Specifications
| Parameter | Value |
|---|---|
| Maximum Workpiece Size | 600mm (L) x 400mm (W) x 300mm (H) (customizable) |
| Conveyor Type | Overhead monorail or floor chain (optional) |
| Conveyor Speed | 0.5 - 5 m/min (adjustable) |
| Pretreatment Stages | 3-6 stages (degrease, rinse, phosphating, etc.) configurable |
| Spray Booth Type | Water-wash or dry-filter (optional) |
| Curing Oven Temperature | 140°C - 220°C (adjustable) |
| Heating Source | Electric / Gas / Diesel (optional) |
| Power Supply | 380V/415V/220V, 3-phase, 50/60Hz (customizable) |
| Overall Dimensions | Depends on configuration; typical length 15-25m |
Our system is designed for small metal workpieces such as automotive brackets, furniture hardware, electronic enclosures, and appliance parts. The modular pretreatment ensures that surfaces are free of oil, dust, and rust, promoting excellent powder adhesion. The spray booth uses advanced powder recovery technology, reducing waste and saving costs. The curing oven provides uniform heat through air circulation, ensuring complete crosslinking of powder coatings for a durable finish.
Why Choose Deqing Leixin?
With over a decade of experience in the coating equipment industry, Deqing Leixin Coating Equipment Co., Ltd. has supplied reliable powder coating lines to clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our factory spans 1,000-3,000 square meters with 51-100 skilled employees, and our annual export value reaches US$1 million to US$1.5 million. We are proud to be ISO9001 certified, ensuring consistent quality management throughout production.
We offer comprehensive after-sales support, including installation guidance, commissioning, and spare parts supply. Our team can customize the line to meet your specific production requirements, such as adjusting the number of pretreatment stages, conveyor speed, or oven dimensions. We ship from Ningbo or Shanghai ports, ensuring fast delivery to global destinations.
Invest in our small metal workpiece powder coating line to boost your productivity, reduce coating defects, and achieve a premium finish. Contact us today for a quote or technical consultation.
Frequently Asked Questions
-
Q: What types of small metal workpieces can this line handle?
A: It is suitable for parts up to 600mm x 400mm x 300mm, such as automotive brackets, door handles, electronic housings, and small machinery components. Larger sizes can be customized. -
Q: How long does it take to install and commission the line?
A: Typically, installation and commissioning can be completed within 2-4 weeks, depending on site preparation and complexity. We provide on-site guidance. -
Q: Can I use different powder colors without extensive downtime?
A: Yes, our spray booth is designed for quick color change. With a cyclone recovery system, the changeover time is approximately 15-30 minutes. -
Q: What is the power consumption of a typical line?
A: Power consumption varies based on configuration and heating method. A typical electric-heated line consumes 30-80 kW. We can help you calculate the exact requirement. -
Q: Do you provide training for operators?
A: Yes, we offer basic training during commissioning, and we also provide operation manuals and video tutorials. -
Q: What warranty do you offer?
A: We offer a 12-month warranty on the equipment (excluding consumables). Extended warranty is available upon request. -
Q: Can the line be expanded in the future?
A: Absolutely. The modular design allows adding more pretreatment stages, additional spray booths, or longer ovens as your production grows. -
Q: What are the shipping options?
A: We ship from Ningbo or Shanghai ports. We can arrange sea freight, air freight, or express delivery for spare parts. Please contact us for a detailed shipping quote.
With our Small Metal Workpiece Powder Coating Line, you get a reliable, efficient, and customizable solution that meets international quality standards. Backed by a company with proven export experience and ISO9001 certification, you can trust our equipment to deliver consistent results. Contact Deqing Leixin today to discuss your powder coating needs!
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