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Help Center3 TPH Evaporative Crystallization System - Mill Test Report Included, Compliant With Industrial Standards
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Qingdao Conqinphi Environmental Technology Group Co., Ltd., a leading manufacturer with over 8 years of expertise in environmental solutions, proudly presents the 3 TPH Evaporative Crystallization System — a high-performance solution designed for efficient wastewater treatment and resource recovery. This system is engineered to handle a throughput of 3 tons per hour, effectively converting liquid waste streams into reusable water and valuable crystalline solids. With a Mill Test Report included and full compliance with industrial standards, our equipment guarantees reliable operation and traceable quality, making it an ideal choice for industries ranging from chemicals to pharmaceuticals.
Our system integrates advanced evaporation and crystallization technologies to achieve maximum recovery rates while minimizing energy consumption. Whether you are dealing with high-salinity brines, industrial effluents, or process streams, this unit delivers consistent output and meets stringent environmental regulations. Backed by our factory spanning 10,000–30,000 square meters and a skilled team of 201–300 employees, we ensure every component is manufactured under strict quality control protocols.
Key Features & Technical Specifications
The 3 TPH Evaporative Crystallization System is built for durability and efficiency. Below are its core features:
- High Capacity: Processes 3 tons of feed liquor per hour, suitable for medium-to-large industrial operations.
- Energy-Efficient Design: Incorporates mechanical vapor recompression (MVR) or multi-effect evaporation options to reduce operational costs.
- Robust Construction: Main components made of stainless steel (SS316L or SS304) to resist corrosion and extend service life.
- Automated Control System: PLC-based with HMI touchscreen for real-time monitoring and easy operation.
- Compact Footprint: Modular design saves floor space while allowing easy integration into existing plants.
- Mill Test Report Included: Each unit comes with a detailed report verifying material properties and performance, ensuring compliance with industrial standards.
- Customizable Options: Available in various configurations — single-effect, double-effect, or MVR — tailored to your specific feed characteristics.
| Parameter | Specification |
|---|---|
| Evaporation Capacity | 3 TPH (adjustable within ±10%) |
| Operating Temperature | 60–100°C (depending on feed) |
| Power Consumption | Approx. 150–250 kW (varies with configuration) |
| Material of Construction | SS316L / SS304 (customizable) |
| Control System | Siemens PLC + Touch Screen |
| Cooling Requirement | Cooling tower or chiller (optional) |
| Compliance | ISO9001, OHSAS18001, Industrial Standards |
Benefits for Your Business
Investing in our 3 TPH Evaporative Crystallization System brings tangible advantages:
- Resource Recovery: Recover high-purity water for reuse, reducing freshwater consumption and lowering disposal costs.
- Zero Liquid Discharge (ZLD) Capability: Achieve near-zero effluent discharge, helping you meet strict environmental regulations.
- Low Maintenance: Designed with easy-access components and anti-fouling features to minimize downtime.
- Scalable Design: Multiple units can be combined for higher capacities; modular expandability supports future growth.
- Proven Technology: Over 200 systems installed globally in industries such as mining, pharmaceuticals, food processing, and petrochemicals.
Trust & Quality Assurance
As a manufacturer with an annual export value exceeding US$10 million, Qingdao Conqinphi Environmental Technology Group Co., Ltd. has built a reputation for reliability across North America, Europe, Asia, and beyond. Our factory is certified under ISO9001, ISO14000, OHSAS18001, and other management systems, ensuring every phase from design to delivery meets the highest standards. The Mill Test Report provided with each system offers full material traceability, giving you confidence in the equipment's integrity. With a dedicated after-sales team and strategic location in Qingdao Port, we offer fast shipping and responsive technical support. Contact us today to discuss your specific requirements and receive a customized proposal.
Frequently Asked Questions (FAQ)
Q1: What is the typical feed concentration required for this system?
A: The system can handle a wide range of feed concentrations, from 1% to 25% total dissolved solids (TDS). For higher concentrations, pre-treatment or a multi-stage design can be arranged.
Q2: Does the system come with a warranty?
A: Yes, we offer a standard 12-month warranty covering manufacturing defects. Extended warranties are available upon request.
Q3: Can the system be customized for specific chemicals or pH levels?
A: Absolutely. Our design team can adjust materials of construction, pre-treatment units, and control parameters to suit aggressive chemicals, high pH, or scaling tendencies.
Q4: How long does installation and commissioning take?
A: Typically, installation takes 2–4 weeks on-site, with commissioning completed within 5–7 days. We provide technical supervision and training for your team.
Q5: What is the power requirement for the 3 TPH system?
A: Power consumption varies based on configuration (MVR vs. multi-effect). Generally, it requires 380V/50Hz three-phase supply, with total installed power between 150 kW and 250 kW.
Q6: Is the Mill Test Report available for each shipment?
A: Yes, a Mill Test Report (MTR) for the pressure vessel and main components is included with every system, verifying material composition and mechanical properties.
Q7: What after-sales services do you provide?
A: We offer remote troubleshooting, spare parts supply, and optional on-site maintenance contracts. Our global service network ensures prompt support.
Q8: Can the system achieve zero liquid discharge (ZLD)?
A: Yes, when combined with additional drying or salt recovery steps, the system can achieve ZLD. We can design a complete solution based on your waste stream analysis.
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