Smart Ball Mill With Online Vibration Monitoring
smart ball mill with online vibration monitoring
Introduction to Smart Ball Mill with Online Vibration Monitoring
A smart ball mill with online vibration monitoring is an advanced, digitized grinding machine equipped with IoT sensors to track mechanical health in real-time. By continuously measuring vibrations and operating parameters, this intelligent system bridges traditional heavy-duty mineral processing with modern predictive maintenance.
Working Principle
The system integrates high-frequency accelerometers and acoustic sensors mounted on critical components like trunnion bearings, gearboxes, and the motor. These sensors continuously stream vibration data to a centralized cloud or edge-computing platform, where advanced algorithms analyze patterns to detect anomalies, unbalance, misalignments, or gear wear long before a mechanical failure occurs.
Key Advantages
This technology prevents catastrophic equipment breakdowns through proactive predictive maintenance, significantly reducing unplanned downtime and costly emergency repairs. It optimizes operating efficiency, extends the operational lifespan of major mechanical components, and enhances plant safety by eliminating manual, hazardous vibration data-collection routines.
Primary Applications
It is widely adopted in large-scale modern smart mines and processing plants handling metallic ores, cement manufacturing grinding lines, and remote or automated industrial facilities where continuous, reliable mill operation is critical to overall plant productivity.
Technical Specifications
Model |
Cylinder RPM |
Ball Load |
Feeding Size |
Discharging Size |
Capacity (t/h) |
Motor Model |
Power (kW) |
Weight (t) |
MQG600*1800 |
45.5 |
0.5 |
≤10 |
0.074-0.5 |
0.2-0.5 |
Y160M-6 |
7.5 |
2.5 |
MQG900*1800 |
38 |
1.8 |
≤20 |
0.074-0.6 |
0.8-2 |
Y180L-6 |
15 |
5.8 |
MQG900*3000 |
37.4 |
2.7 |
≤20 |
0.074-0.3 |
0.8-3 |
Y200L2-6 |
22 |
7.5 |
MQG1200*2400 |
32 |
4.8 |
≤25 |
0.074-0.6 |
1.5-4 |
Y225M-6 |
30 |
9.8 |
MQG1200*4500 |
30 |
5.2 |
≤25 |
0.074-0.6 |
1.5-6 |
Y280S-6 |
45 |
13.2 |
MQG1300*4000 |
36 |
5.8 |
≤25 |
0.074-0.6 |
2-6 |
Y280S-8 |
45 |
14.8 |
MQG1500*3500 |
28.8 |
8.3 |
≤25 |
0.074-0.6 |
3-6 |
YR280M-8 |
90 |
17.6 |
MQG1500*4500 |
28.8 |
10 |
≤25 |
0.074-0.4 |
4-8 |
JR125-8 |
95 |
22.3 |
MQG1500*5700 |
28.8 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR126-8 |
110 |
26.7 |
MQG1500*6400 |
28.8 |
13 |
≤25 |
0.074-0.4 |
8-12 |
JR127-8 |
130 |
29.2 |
MQG1830*3600 |
24.5 |
12 |
≤25 |
0.074-0.4 |
5-10 |
JR127-8 |
130 |
31.4 |
MQG1830*5400 |
24.5 |
15 |
≤25 |
0.074-0.4 |
5-20 |
JR137-8 |
210 |
33.6 |
MQG1830*6400 |
24.5 |
19 |
≤25 |
0.074-0.4 |
6-25 |
JR137-8 |
210 |
36.5 |
MQG1830*7000 |
24.5 |
20 |
≤25 |
0.074-0.4 |
8-30 |
JR138-8 |
245 |
39.6 |
MQG2100*3600 |
24.1 |
21 |
≤25 |
0.074-0.6 |
8-20 |
YR355L1-8 |
210 |
43.2 |
MQG2100*4500 |
24.57 |
26 |
≤25 |
0.074-0.6 |
8-35 |
JR138-8 |
280 |
53.6 |
MQG2200*3600 |
21.8 |
22 |
≤25 |
0.074-0.6 |
9-25 |
JR138-8 |
245 |
47.8 |
MQG2200*4500 |
21.4 |
27 |
≤25 |
0.074-0.6 |
10-30 |
JR138-8 |
280 |
54.7 |
MQG2200*7500 |
21.8 |
35 |
≤25 |
0.074-0.6 |
10-40 |
JR158-8 |
380 |
68.4 |
MQG2200*9000 |
21.4 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
76.5 |
MQG2400*3600 |
21.26 |
26 |
≤25 |
0.074-0.6 |
10-40 |
JR138-8 |
280 |
63.8 |
MQG2400*7000 |
21.8 |
36 |
≤25 |
0.074-0.6 |
10-45 |
JR1510-8 |
475 |
82.4 |
MQG2400*8000 |
21.8 |
42 |
≤25 |
0.074-0.6 |
13-50 |
JR630-8 |
560 |
85.7 |
MQG2400*10000 |
21 |
65 |
≤25 |
0.074-0.6 |
15-60 |
YR560-8 |
710 |
88.6 |
MQG2600*8000 |
19.6 |
52 |
≤25 |
0.074-0.6 |
16-70 |
JR1512-8 |
630 |
97.8 |
MQG2700*3600 |
21.4 |
39 |
≤25 |
0.074-0.4 |
13-75 |
JR158-8 |
380 |
86.8 |
MQG2700*4500 |
21.4 |
43 |
≤25 |
0.074-0.4 |
13-90 |
JR1510-8 |
475 |
91.8 |
MQG3000*5400 |
19 |
58 |
≤25 |
0.074-0.6 |
TDMK-30 |
630 |
119.7 |
|
MQG3000*9000 |
18.3 |
78 |
≤25 |
0.074-0.4 |
20-90 |
MQG3000*9000 |
18.3 |
78 |
MQG3000*11000 |
18 |
100 |
≤25 |
0.074-0.6 |
30-90 |
MQG3000*11000 |
18 |
100 |
MQG3200*3600 |
18.6 |
56.5 |
≤25 |
0.074-0.6 |
20-80 |
MQG3200*3600 |
18.6 |
56.5 |
MQG3200*4500 |
18.6 |
65 |
≤25 |
0.074-0.6 |
20-90 |
MQG3200*4500 |
18.6 |
65 |
MQG3200*5400 |
18 |
72 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*5400 |
18 |
72 |
MQG3200*9000 |
18 |
85 |
≤25 |
0.074-0.6 |
30-100 |
MQG3200*9000 |
18 |
85 |
MQG3600*4500 |
18 |
86 |
≤25 |
0.074-0.6 |
30-100 |
MQG3600*4500 |
18 |
86 |
MQG3600*6000 |
18 |
117 |
≤25 |
0.074-0.6 |
45-180 |
MQG3600*6000 |
18 |
117 |
MQG4000*6000 |
16.9 |
145 |
≤25 |
0.074-0.6 |
60-230 |
MQG4000*6000 |
16.9 |
145 |
MQG4500*6000 |
15.6 |
180 |
≤25 |
0.074-0.6 |
80-300 |
MQG4500*6000 |
15.6 |
180 |
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