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Welcome to Qingdao Conqinphi Environmental Technology Group Co., Ltd. As a professional manufacturer with over 10,000 square meters of factory space and a dedicated team of 201–300 employees, we are proud to present our 260KLD Triple-effect Plate Evaporator with PLC Control, specifically designed for pharmaceutical liquid extraction. This state-of-the-art system combines advanced heat transfer technology with robust automation, ensuring efficient, consistent, and safe concentration of sensitive pharmaceutical solutions. Our evaporator is built to meet the highest industry standards, backed by certifications including ISO9001, HACCP, and OHSAS18001, guaranteeing reliability and compliance.
The triple-effect design maximizes energy efficiency by reusing vapor from one effect to heat the next, significantly reducing steam consumption compared to single-effect evaporators. The plate-type heat exchanger offers superior heat transfer coefficients and a compact footprint, making it ideal for facilities with limited space. With PLC control, operators can precisely monitor and adjust parameters such as temperature, pressure, feed rate, and concentration levels, ensuring repeatable results and minimal human intervention.
Key Features & Technical Specifications
- High Efficiency Triple-Effect Design – Up to 60% energy savings compared to single-effect systems.
- Plate Heat Exchanger Technology – Enhanced heat transfer, easy maintenance, and low fouling tendency.
- PLC Automation – Touch-screen interface, real-time data logging, alarm management, and remote monitoring capability.
- Pharmaceutical Grade Construction – All wetted parts in stainless steel (SS304/316L), with sanitary finishes and CIP (Clean-in-Place) readiness.
- Flexible Operation – Suitable for heat-sensitive liquids, solvent recovery, and concentration of extracts up to high solids content.
- Compact Modular Design – Easy installation, minimal floor space requirement, and expandable for future capacity increase.
| Parameter | Specification |
|---|---|
| Capacity (Evaporation Rate) | 260 KLD (adjustable ±10%) |
| Number of Effects | 3 Effects |
| Heat Exchanger Type | Plate (Gasketed or welded, customizable) |
| Operating Temperature Range | 40°C – 120°C (depending on product) |
| Control System | PLC with HMI touch screen (Siemens or Allen-Bradley optional) |
| Material of Construction | SS304 / SS316L / Hastelloy (optional) |
| Power Supply | 380V/50Hz or 480V/60Hz (customizable) |
| Certifications | ISO9001, HACCP, OHSAS18001, CE (optional) |
Benefits for Your Pharmaceutical Process
- Superior Product Quality – Gentle evaporation at low temperatures preserves active ingredients and avoids thermal degradation.
- Reduced Operational Costs – Triple-effect efficiency cuts steam consumption by up to 60%, lowering energy bills.
- Consistent Output – PLC control ensures repeatable concentration levels, batch after batch.
- Easy Cleaning & Maintenance – Plate packs can be easily disassembled for inspection and cleaning, reducing downtime.
- Scalability – Modular design allows future expansion by adding extra effects or parallel units.
- Compliance – Designed according to cGMP guidelines, with full documentation package available.
At Qingdao Conqinphi, we have been serving the global pharmaceutical industry since 2015, with an annual export value of US$10–50 million. Our factory spans 10,000–30,000 square meters and employs 201–300 skilled professionals, ensuring rigorous quality control and timely delivery. We have shipped similar evaporators to markets across North America, South America, Europe, Asia, Africa, and Oceania. Our commitment to excellence is reflected in our certifications: ISO9001, ISO14000, OHSAS18001, HACCP, and many more. Choose our 260KLD Triple-effect Plate Evaporator with PLC Control for a reliable, energy-efficient, and fully automated solution for your pharmaceutical liquid extraction needs. Contact us today for a customized proposal or to arrange a factory visit.
Frequently Asked Questions (FAQ)
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Q: What types of pharmaceutical liquids can this evaporator handle?
A: It is suitable for aqueous extracts, organic solvent solutions, herbal concentrates, and other heat-sensitive liquids. The material and design can be customized for corrosive or viscous fluids. -
Q: How does the PLC control improve the process?
A: The PLC provides automatic control of temperature, pressure, feed rate, and level. It includes data logging, alarm functions, and remote monitoring, ensuring consistent product quality and reducing operator workload. -
Q: Is the evaporator easy to clean and maintain?
A: Yes, the plate heat exchanger can be easily opened for inspection and cleaning. The system is designed with CIP (Clean-in-Place) connections, and all wetted parts have sanitary surfaces. -
Q: What is the typical energy savings compared to a single-effect evaporator?
A: A triple-effect evaporator can reduce steam consumption by approximately 60% compared to a single-effect unit, resulting in significant operational cost savings. -
Q: Can the capacity be adjusted or increased later?
A: The system is designed with a modular approach. Capacity can be tuned within a range of ±10%, and additional effects or parallel units can be added to increase overall throughput. -
Q: What materials are used for the wetted parts?
A: Standard material is SS304 or SS316L. For corrosive or high-purity applications, Hastelloy or other alloys are available upon request. -
Q: Does the company provide installation and commissioning support?
A: Yes, we offer on-site installation supervision, commissioning, and training for your operators. Remote support is also available via our service team. -
Q: What certifications does the evaporator comply with?
A: Our equipment is manufactured under ISO9001 quality management system. We can also provide HACCP, OHSAS18001, and CE marking as required by your project.
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