Niobium Wire Mesh for Superconducting Cavity Filters in Particle Accelerator Applications
Product Spotlights
As a leading manufacturer with over 20 years of experience in precision wire mesh production, Anping County Boli Hardware Wiremesh Products Factory is proud to present our Niobium Wire Mesh for Superconducting Cavity Filters. This high-performance mesh is specifically engineered for demanding particle accelerator applications, where ultra-high purity and precise electrical conductivity are critical. Our niobium mesh is produced using advanced weaving techniques and strict quality control, ensuring consistent performance in superconducting radio-frequency (SRF) cavities. With annual exports exceeding US$5 million and a global customer base spanning North America, Europe, and Asia, we are your trusted partner for advanced material solutions.
Key Features & Technical Specifications
- High Purity Niobium: Our mesh is manufactured from niobium with purity ≥99.9%, minimizing impurities that could degrade superconducting performance. Higher purity grades (e.g., RRR >200) are available upon request.
- Precision Weave Construction: Available in plain weave, twill weave, or customized patterns, ensuring uniform mesh openings and consistent electrical properties across the entire surface.
- Wide Range of Mesh Sizes: From 10 mesh to 400 mesh (and custom sizes), allowing precise control over electromagnetic field penetration and filtering characteristics in SRF cavities.
- Superior Mechanical Strength: Despite its thin wire diameter (0.02mm–0.5mm), the mesh maintains excellent tensile strength and dimensional stability during handling and installation.
- Vacuum & Cryogenic Compatibility: Specially cleaned and degreased to meet ultra-high vacuum (UHV) requirements, with no outgassing issues at cryogenic temperatures down to 2K.
- Custom Dimensions & Packaging: Available in widths from 100mm to 1500mm, and can be supplied in rolls, sheets, or cut-to-size pieces. Edge finishing options (e.g., welded edges, epoxy coating) are customizable.
| Parameter | Available Range | Typical Value |
|---|---|---|
| Material Purity | ≥99.9% – 99.99% | 99.95% |
| Wire Diameter (mm) | 0.02 – 0.5 | 0.05 – 0.2 |
| Mesh Count (per inch) | 10 – 400 | 50 – 200 |
| Open Area (%) | 30% – 70% | 50% |
| Operating Temperature | 2K – 300K | 4.2K (liquid helium) |
Advantages for Particle Accelerator Applications
- Enhanced Superconducting Performance: The high purity and uniform structure of our niobium mesh minimize surface resistance, leading to higher Q-values and lower RF losses in superconducting cavities.
- Improved Filtering Efficiency: The precise mesh openings enable effective suppression of higher-order modes (HOMs) and unwanted electromagnetic interference, ensuring stable beam operation.
- Reliable Long-Term Operation: Our mesh is engineered to withstand repeated thermal cycling between room temperature and cryogenic conditions without degradation or delamination.
- Easy Integration: The flexible mesh can be cut, shaped, or welded to fit various cavity geometries, reducing installation complexity and time.
Trusted by Global Research Institutions
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer since 1998, with an annual export value of US$5 million – US$10 million. Our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, serving customers in North America, Europe, Southeast Asia, the Middle East, and beyond. We have supplied niobium mesh to laboratories and accelerator facilities worldwide, earning a reputation for consistent quality, timely delivery, and responsive technical support. Every roll of mesh undergoes rigorous inspection for dimensional accuracy, purity, and cleanliness before leaving our factory.
Investing in our niobium wire mesh means investing in the performance and longevity of your superconducting cavity filters. With our deep expertise in precision wire mesh manufacturing and a commitment to continuous improvement, we are ready to collaborate on your specific requirements. Contact us today for a quotation or technical consultation – we look forward to supporting your next breakthrough in particle accelerator technology.
Frequently Asked Questions (FAQ)
-
Q: What purity level of niobium is available for your mesh?
A: Our standard niobium mesh has a purity of ≥99.9%. For applications requiring higher purity, such as RRR (Residual Resistivity Ratio) >200, we can provide material with purity up to 99.99% upon request. -
Q: Can you customize the mesh size and wire diameter?
A: Yes, we offer a wide range of customization. Mesh count can be adjusted from 10 to 400 per inch, and wire diameter from 0.02mm to 0.5mm. Please provide your specific requirements for a tailored solution. -
Q: Is the mesh suitable for ultra-high vacuum (UHV) environments?
A: Absolutely. Our niobium mesh is specially cleaned and degreased to meet UHV standards. We can also provide additional surface treatments (e.g., electropolishing) if needed. -
Q: What is the typical lead time for orders?
A: For standard specifications, lead time is approximately 15–25 working days. Custom orders may require 20–35 working days, depending on complexity and quantity. We can expedite rush orders subject to factory capacity. -
Q: Do you provide samples for testing before bulk purchase?
A: Yes, we offer small sample pieces (e.g., 100mm x 100mm) for evaluation. Please contact our sales team to arrange sample shipment, with shipping costs to be covered by the customer. -
Q: How is the mesh packaged for shipment to prevent damage?
A: Our mesh is carefully wound on sturdy spools or rolled with protective interleaving, then packed in wooden crates or cartons suitable for sea or air freight. We ensure that the product arrives in perfect condition. -
Q: What certifications or quality standards do you comply with?
A: We follow internal quality control procedures based on industry best practices. Specific certifications (e.g., material test reports) can be provided upon request. For export, we meet general international shipping standards. -
Q: Can you provide technical support for integrating the mesh into our cavity design?
A: Yes, our engineering team has extensive experience in particle accelerator applications. We can offer guidance on mesh selection, installation, and performance optimization. Feel free to discuss your project with us.
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