E-type Spring Clip for Concrete Sleepers, Used in Heavy-haul Railway Tracks, High Vibration Resistance
Product Spotlights
Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in railway fastening systems. Our E-type spring clip for concrete sleepers is engineered to meet the rigorous demands of heavy-haul railway tracks, delivering exceptional vibration resistance and long-term reliability. With over two decades of experience and an annual export value of US$5–10 million, we provide durable, cost-effective solutions trusted by global railway operators.
The E-type spring clip is a critical component of the elastic fastening system, designed to securely hold rails to concrete sleepers while absorbing dynamic loads and minimizing track deterioration. Its unique geometry ensures consistent clamping force, even under extreme stress from heavy axle loads and high traffic density. Below, we break down the key features and specifications.
Key Features & Benefits
- High Vibration Resistance: The clip's spring steel composition and optimized shape dampen vibrations effectively, reducing rail wear and maintenance frequency.
- Robust Clamping Force: Maintains consistent toe load (typically 8–12 kN) to prevent rail creep and gauge widening, even in heavy-haul conditions.
- Fatigue Life: Manufactured from high-grade spring steel (60Si2Mn or equivalent) with precise heat treatment, ensuring over 3 million cycles without failure.
- Corrosion Protection: Optional black oxide coating or other anti-corrosion treatments available for extended service life in harsh environments.
- Easy Installation & Maintenance: Designed for simple manual or semi-automatic installation, reducing labor costs and downtime.
- Compatibility: Fits standard concrete sleepers with rail profiles from 50kg/m to 75kg/m, customizable for specific track systems.
Technical Specifications
| Parameter | Value |
| Material | Spring steel 60Si2Mn (or equivalent) |
| Hardness (HRC) | 38–45 |
| Clamping Force (kN) | 8–12 (adjustable) |
| Fatigue Life (cycles) | ≥3,000,000 |
| Operating Temperature | -40°C to +80°C |
| Weight per piece | Approx. 0.5–0.8 kg (varies by size) |
| Surface Treatment | Black oxide, phosphating, or as requested |
| Packaging | Wooden pallets / cartons, export standard |
Why Choose Our E-type Spring Clip?
- Heavy-Haul Performance: Specifically designed for lines with axle loads exceeding 30 tons, our clips maintain integrity under extreme stress.
- Global Experience: With shipments to North America, South America, Europe, Africa, and Asia, our product has proven its reliability across diverse climates and track conditions.
- Customization Options: We offer tailored dimensions, clamping force, and coatings to match your specific rail profile and environmental requirements.
- Quality Control: Every batch undergoes rigorous testing for hardness, fatigue, and dimensional accuracy, ensuring consistent performance.
Company Credentials
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998 with an annual export value of US$5–10 million. Our factory is located in Hengshui, Hebei, China, a major hardware production hub. We ship from multiple ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring efficient logistics to global markets. Our main markets span North America, South America, Europe, Southeast Asia, Africa, Oceania, the Middle East, and more. We are committed to delivering high-quality railway fastening components that meet the demanding needs of heavy-haul operators.
Contact us today to request a quote, sample, or technical drawing. Our team is ready to support your next railway project with reliable, vibration-resistant spring clips.
Frequently Asked Questions
-
What materials are used for the E-type spring clip?
We use high-quality spring steel 60Si2Mn (or equivalent) with precise heat treatment to achieve optimal hardness and elasticity. -
Can the clamping force be adjusted?
Yes, the clamping force can be customized between 8–12 kN to suit different rail profiles and track requirements. -
Is this clip suitable for high-speed railways?
While primarily designed for heavy-haul tracks, the clip can also be adapted for high-speed lines with appropriate modifications. Please consult our engineers. -
What surface treatment options are available?
Standard options include black oxide and phosphating. Anti-corrosion coatings like zinc plating or Dacromet are available upon request. -
How do you ensure product quality?
We conduct 100% dimensional inspection, hardness testing, and fatigue tests on samples from each production batch. -
What is the minimum order quantity (MOQ)?
MOQ is typically 10,000 pieces, but we can discuss smaller trial orders for new customers. -
Do you provide samples?
Yes, samples are available for quality evaluation. Shipping costs may apply. -
What is the lead time for bulk orders?
Lead time is usually 20–30 days after order confirmation, depending on quantity and customization.
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