EPDM Rubber Base Elastic Rail Fastening Assembly DIN 20568 Compliant for 54E1 Rail
Product Spotlights
As a manufacturer with over 25 years of experience, Anping County Boli Hardware Wiremesh Products Factory (established 1998) proudly presents our EPDM Rubber Base Elastic Rail Fastening Assembly designed to meet DIN 20568 standards for 54E1 rail. This high-performance fastening system combines durable EPDM rubber base pads with precision-engineered steel components to deliver exceptional vibration damping, reduced noise, and long-term track stability. Whether for new railway construction or maintenance, our assembly ensures reliable performance under heavy traffic loads.
Our product is manufactured using premium EPDM compounds that offer excellent resistance to weathering, ozone, and extreme temperatures, making it suitable for global railway environments. The assembly is rigorously tested to comply with DIN 20568 requirements, guaranteeing consistent clamping force and elastic recovery. Below we detail the key features, technical specifications, and benefits of this rail fastening system.
Key Features
- EPDM Rubber Base: Provides excellent elasticity and vibration absorption, reducing track wear and noise pollution.
- DIN 20568 Compliance: Full compliance with European standard ensures interchangeability and reliable performance.
- Compatible with 54E1 Rail: Specifically designed for 54E1 (UIC60) rail profile, widely used in mainline and heavy-haul railways.
- Durable Steel Components: High-strength steel clips, bolts, and plates with anti-corrosion coating for extended service life.
- Easy Installation: Pre-assembled design reduces installation time and labor costs.
- Wide Temperature Range: EPDM rubber maintains elasticity from -40°C to +80°C, suitable for various climates.
- Low Maintenance: Robust construction minimizes the need for frequent adjustments or replacements.
Technical Specifications
| Parameter | Value |
|---|---|
| Rail Profile | 54E1 (UIC60) |
| Standard | DIN 20568 |
| Base Material | EPDM Rubber (Shore A 65±5) |
| Clip Material | Spring Steel (60Si2Mn or equivalent) |
| Bolt Grade | 8.8 or higher |
| Clamping Force | 10-12 kN per fastening point |
| Operating Temperature | -40°C to +80°C |
| Weight (per assembly) | Approx. 2.5 kg |
Product Advantages
- Enhanced Safety: Reliable fastening prevents rail creep and gauge widening, ensuring safe train operations.
- Noise Reduction: EPDM base absorbs vibrations, reducing noise levels by up to 8 dB compared to rigid systems.
- Cost Efficiency: Long service life (typically 10-15 years) reduces lifecycle costs for railway operators.
- Compatibility: Can be used with concrete sleepers, wood sleepers, or steel bridges with appropriate base plates.
- Customizable Options: Available in different clip types (e.g., SKL, W-type) upon request. We also offer tailored solutions for specific track conditions.
- Global Logistics: Shipped from Tianjin, Qingdao, Shanghai, and Foshan ports, with export experience to North America, Europe, Africa, and more.
Why Choose Boli?
With over two decades of manufacturing expertise, Anping County Boli Hardware Wiremesh Products Factory has established a strong reputation in the railway fastening industry. Our annual export value of US$5–10 million reflects the trust of global clients across North America, South America, Eastern Europe, Southeast Asia, Africa, and Oceania. We control every production step from raw material inspection to final assembly, ensuring consistent quality and DIN 20568 compliance. Our dedicated team provides technical support, fast shipping, and after-sales service. Contact us today to discuss your rail fastening requirements and experience the reliability of Boli products.
Frequently Asked Questions
-
Is this fastening assembly suitable for high-speed rail?
Yes, the EPDM rubber base and DIN 20568 compliance make it suitable for high-speed rail applications, providing excellent damping and stability. -
Can it be used with other rail profiles?
This assembly is designed specifically for 54E1 (UIC60) rail. For other profiles, we can customize the base plate and clips—please consult our sales team. -
What is the expected lifespan of the EPDM rubber base?
Under normal operating conditions, the EPDM base typically lasts 10–15 years, depending on traffic density and environmental factors. -
Does the assembly require special tools for installation?
Standard railway tools (torque wrench, clip installation tool) are sufficient. We provide installation instructions with each order. -
Are there different color options for the rubber base?
Standard color is black. Other colors can be produced for large quantities upon request, but black offers the best UV resistance. -
How does this product compare to other elastic fastening systems?
Our system offers competitive clamping force, superior weather resistance, and cost-effectiveness. It meets DIN 20568, ensuring compatibility with European rail networks. -
Do you provide samples for testing?
Yes, sample orders are available. Please contact us to discuss sample costs and lead time. -
What is the minimum order quantity (MOQ)?
MOQ depends on the specific configuration. Typically, 500 sets per order. For smaller quantities, please inquire.
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