Custom-shaped Steel Stampings, SECC Electrogalvanized, 1.0mm, 100-Ton Press Capacity
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, established in 1998, is a professional manufacturer specializing in custom metal stampings. With an annual export value of US$5-10 million and a strong presence in global markets including North America, Europe, and Asia, we deliver high-quality stamping solutions. Our Custom-shaped Steel Stampings (SECC Electrogalvanized, 1.0mm, 100-Ton Press Capacity) are designed to meet the most demanding industrial requirements. The SECC material offers excellent corrosion resistance and formability, while our 100-ton press ensures precise shaping of complex geometries. Whether you need brackets, enclosures, or intricate components, our parts combine durability, precision, and cost-effectiveness.
Key Features & Technical Specifications
- Material Excellence: SECC (electrogalvanized steel) provides a uniform zinc coating that enhances rust protection and paint adhesion, ideal for indoor and moderate outdoor applications.
- Precision Thickness: 1.0mm (±0.05mm tolerance) strikes a balance between strength and weight, suitable for structural and functional parts.
- 100-Ton Press Capacity: Our presses deliver consistent force for deep draws, tight bends, and fine details, enabling complex custom shapes.
- Fully Customizable: We work from customer drawings, samples, or 3D CAD files to produce unique shapes, with tooling design support available.
- Dimensional Accuracy: Typical tolerances hold ±0.1mm on critical dimensions, with tighter tolerances achievable upon request.
- Surface Finish: The electrogalvanized layer is smooth and free of spangles, ready for secondary operations like painting, powder coating, or welding.
- Versatile Applications: Used in automotive brackets, electronic chassis, appliance components, hardware fittings, and more.
| Parameter | Value |
|---|---|
| Material | SECC (electrogalvanized steel) |
| Thickness | 1.0 mm (0.039 in) |
| Press Capacity | 100 tons |
| Forming Capability | Deep drawing, bending, punching, blanking |
| Max Part Size | Up to 300mm x 300mm (customizable) |
| Surface Coating Weight | 20-40 g/m² per side (typical) |
| Standard Packaging | Corrugated cartons, wooden pallets, or export-worthy crates |
| Lead Time | 15-20 working days for sample; 25-30 days for production (depends on quantity) |
Why Choose Our Custom-Shaped Steel Stampings?
- Enhanced Corrosion Protection: The SECC coating provides a sacrificial layer that resists oxidation, making parts last longer in humid or mildly corrosive environments. This is a critical advantage for components in HVAC, electronics, and automotive under-hood applications.
- Cost-Effective Precision: Our 100-ton press allows for high-volume production with consistent quality, reducing per-part cost. The tooling is designed for durability, ensuring repeatability over thousands of cycles.
- Design Flexibility: We can produce complex shapes including holes, slots, ribs, and flanges in one operation. Our engineering team collaborates with clients to optimize designs for manufacturability, reducing material waste and assembly steps.
- Short Lead Times for Prototypes: We offer rapid prototyping using soft tooling or laser cutting for initial samples, accelerating your product development cycle.
- Rigorous Quality Control: Each batch undergoes dimensional inspection, surface quality checks, and coating thickness verification. We provide inspection reports upon request.
Trust & Experience – Anping County Boli Hardware Wiremesh Products Factory has been serving global customers since 1998. Our annual export value of US$5-10 million reflects our commitment to quality and reliability. We ship from major ports including Tianjin, Qingdao, Shanghai, and Foshan, ensuring efficient logistics to North America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our experienced team handles everything from raw material sourcing to final packaging, giving you peace of mind. We invite you to discuss your custom stamping needs – whether you need a simple bracket or a complex component, our 100-ton press and SECC expertise deliver results. Contact us today for a quote or engineering consultation. Your satisfaction is our priority.
Frequently Asked Questions (FAQ)
-
Q: What is SECC material and why is it used?
A: SECC is an abbreviation for “Steel, Electrogalvanized, Cold-rolled, Coil” – a cold-rolled steel sheet with a thin zinc coating applied by electroplating. It offers excellent corrosion resistance, good formability, and a smooth surface suitable for painting or further processing. It is commonly used in electronics, automotive, and appliance industries. -
Q: Can you produce parts with a thickness other than 1.0mm?
A: Yes, we offer a range of thicknesses from 0.3mm to 3.0mm in SECC and other materials. The 1.0mm version is a common specification. Contact us to discuss your specific thickness requirement. -
Q: What is the maximum part size your 100-ton press can handle?
A: Our 100-ton press can accommodate parts up to approximately 300mm x 300mm in plan view, but the actual size depends on the complexity of the shape and the depth of draw. For larger parts, we have other presses with higher tonnage. Please provide your drawing for a feasibility check. -
Q: Do you offer tooling design and fabrication?
A: Yes, we have an in-house tooling department that designs and builds progressive dies, single-station dies, and compound dies. We can also work with customer-provided tooling. Tooling costs are quoted separately and amortized over production volumes. -
Q: What surface finishes are available after stamping?
A: In addition to the as-stamped SECC finish, we can apply additional coatings such as powder coating, painting, passivation, or oiling. The SECC surface is already corrosion-resistant, but added finishes can enhance aesthetics or provide extra protection. -
Q: What industries do you typically serve with these stampings?
A: Our custom-shaped steel stampings are used in automotive (brackets, mounts), electronics (shields, chassis), home appliances (hinges, panels), hardware (locks, handles), and industrial equipment (guards, stops). The versatility of SECC makes it suitable for many applications. -
Q: How do you ensure quality consistency for large orders?
A: We follow a strict quality management system. Each production run starts with a first-article inspection (FAI) using CMM or optical comparators. In-process checks are performed at regular intervals, and final inspection covers dimensions, surface defects, and coating thickness. Statistical process control (SPC) data is available upon request. -
Q: What is the minimum order quantity (MOQ) for custom shapes?
A: MOQ depends on part complexity and tooling costs. For simpler parts, MOQ can be as low as 500-1000 pieces. For very complex parts requiring dedicated tooling, MOQ may be higher. We are flexible and can discuss your project needs.
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