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Help Center1.5mm Thick 304 Stainless Steel Mesh Discs, 120mm Round, 80 Mesh, for Chemical Filter
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Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998, presents our 1.5mm Thick 304 Stainless Steel Mesh Discs – precision-engineered for demanding chemical filtration applications. Each disc is crafted from high-grade 304 stainless steel, offering exceptional corrosion resistance and mechanical strength, ensuring reliable performance in harsh chemical environments. With a compact 120mm round shape and 80 mesh density, these discs provide an optimal balance of flow rate and particle retention, making them a cost-effective solution for industrial filtration systems.
Our mesh discs are manufactured using advanced weaving and cutting techniques, guaranteeing consistent mesh openings and clean edges. The 1.5mm thickness adds rigidity, preventing deformation under pressure, while the 80 mesh (80 openings per linear inch) effectively filters particles down to approximately 180 microns. This product is ideal for use in chemical processing, water treatment, oil refining, and laboratory filtration setups.
Key Specifications
| Parameter | Value |
|---|---|
| Material | 304 Stainless Steel (AISI 304) |
| Disc Thickness | 1.5 mm (±0.1 mm) |
| Diameter | 120 mm (±0.5 mm) |
| Mesh Count | 80 Mesh (80 openings per inch) |
| Wire Diameter | Approx. 0.12 mm |
| Open Area | ~30% |
| Particle Retention | ~180 microns |
| Shape | Round (disc) |
Product Features & Benefits
- High Corrosion Resistance – 304 stainless steel withstands acids, alkalis, and organic solvents, making it suitable for a wide range of chemical filter applications.
- Precise Mesh Opening – Uniform 80 mesh ensures consistent filtration efficiency, reducing the risk of clogging and extending filter life.
- Rigid Structure – 1.5mm thickness provides excellent dimensional stability, preventing warping under high-pressure differentials.
- Easy to Install – The 120mm diameter fits standard filter housings and can be customized with additional gaskets or seals.
- Reusable & Cleanable – Stainless steel mesh can be cleaned and reused multiple times, offering long-term cost savings.
- Versatile Applications – Ideal for chemical processing, pharmaceutical filtration, food & beverage, water purification, and oil & gas industries.
- Customizable Options – Available in different diameters, thicknesses, and mesh counts upon request.
Why Choose Our Mesh Discs?
Our manufacturing process employs automated weaving looms and precision laser cutting, ensuring every disc meets strict quality standards. Each batch undergoes visual inspection and dimensional verification to guarantee consistency. The 304 stainless steel used is sourced from reputable mills, with material certificates available upon request. Compared to standard mesh discs, our 1.5mm thick variant offers superior durability and longevity, reducing downtime in continuous filtration operations.
For chemical filter applications, the 80 mesh density strikes an ideal balance – it captures fine particles without severely restricting flow. This makes it suitable for both pre-filtration and final polishing stages. The round shape allows for easy sealing in clamp-type or threaded filter housings. Additionally, the disc can be used as a support layer for finer filter media, such as filter cloth or paper.
Quality Assurance
At Anping County Boli Hardware Wiremesh Products Factory, we have been dedicated to wire mesh manufacturing for over 25 years. Our annual export value exceeds US$5 million, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We adhere to strict internal quality control procedures, and our products are consistently praised by clients for their reliability and precision. We welcome third-party inspections and can provide samples for evaluation prior to bulk orders.
Packaging & Shipping
- Each disc is individually wrapped in protective film or paper to prevent scratches and contamination.
- Multiple discs are packed in sturdy cardboard boxes or plywood pallets, depending on quantity.
- We ship from major ports: Tianjin, Qingdao, Shanghai, and Foshan, with flexible options for air or sea freight.
- Lead time: 10-15 working days for standard orders; customized sizes may require 15-20 days.
With a dedicated export team, we ensure timely documentation and smooth customs clearance. Our competitive pricing combined with high quality gives you the best value for your investment. Contact us today to discuss your specific requirements – we can adjust the mesh count, diameter, thickness, or even provide custom shapes (e.g., square, rectangular) to fit your unique filter design.
Frequently Asked Questions
Q1: What is the exact material standard of your 304 stainless steel mesh discs?
A: Our discs are made from AISI 304 stainless steel (equivalent to 1.4301), which contains 18-20% chromium and 8-10.5% nickel for excellent corrosion resistance. Material certificates are available upon request.
Q2: Can these discs be used in high-temperature chemical filtration?
A: 304 stainless steel can withstand temperatures up to 870°C in intermittent use and 925°C in continuous service, but for chemical filtration, the temperature limit is often determined by the sealing material. Typically, these discs perform well up to 200°C. Please consult with us for specific temperature requirements.
Q3: Do you offer custom diameters or thicknesses?
A: Yes, we can customize the diameter from 50mm to 500mm, thickness from 0.5mm to 3mm, and mesh count from 10 to 500 mesh. Custom sizes are subject to a minimum order quantity. Please contact us with your specifications.
Q4: How do I install these mesh discs in my filter housing?
A: The discs are designed to be placed inside a filter housing with a gasket or O-ring. They can be clamped, bolted, or simply laid on a support plate. Ensure the disc is centered and sealed to prevent bypass. We can provide additional sealing rings if needed.
Q5: What is the typical lead time for bulk orders?
A: For standard 120mm/80 mesh discs, stock is usually available. Bulk orders (1000+ pieces) require 10-15 working days for production. For custom sizes, please allow 15-20 working days. Express shipping is available for urgent orders.
Q6: Are samples available? What is the cost?
A: Yes, we offer free samples (1-3 pieces) for evaluation; you only need to cover the shipping cost. For larger sample quantities, a small fee may apply. Contact our sales team to arrange sample delivery.
Q7: Can these discs be used for water filtration or only for chemicals?
A: Absolutely. They are suitable for water filtration, including wastewater treatment, as well as chemical, pharmaceutical, and food applications. The 80 mesh provides effective removal of sand, sediment, and other particulates.
Q8: What packaging do you use to prevent damage during transport?
A: Each disc is interleaved with protective paper, then packed in cartons with foam or bubble wrap. For large orders, we use plywood pallets with steel strapping to ensure safe arrival. Our packaging meets international shipping standards.
Trust Anping County Boli Hardware Wiremesh Products Factory – your reliable partner for stainless steel mesh solutions since 1998. With annual exports exceeding US$5 million and a global customer base, we deliver quality and service you can count on. Contact us now for a quote or to discuss your project!
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