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Help CenterHydraulic Hoisting Rigging, 50 Ton Capacity, PLC Control for Automated Lifting Operations
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As a professional manufacturer rooted in the lifting industry since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our Hydraulic Hoisting Rigging, 50 Ton Capacity, PLC Control for Automated Lifting Operations. This robust equipment is designed to meet the rigorous demands of modern industrial lifting, combining high-strength hydraulic power with intelligent PLC automation for precise, safe, and efficient load handling. With an annual export value exceeding US$5 million and a global footprint spanning North America, Europe, Asia, and beyond, we deliver reliable solutions that our customers trust.
The 50-ton hydraulic hoisting rigging is engineered for heavy-duty applications where manual control is no longer sufficient. Its PLC-based automation system allows for repeatable, programmable lifting sequences, reducing operator fatigue and minimizing human error. Whether you are in shipbuilding, steel fabrication, mining, or large-scale construction, this rigging system offers the power and intelligence to streamline your operations. Let us walk you through its key features and technical specifications.
Key Features & Advantages
- High Capacity Lifting: Rated for 50 tons, the hydraulic system delivers consistent force with smooth acceleration and deceleration, protecting both the load and the equipment.
- PLC Automation: The integrated programmable logic controller enables fully automated lifting cycles, including lift, hold, lower, and stop operations. Operators can set parameters such as lifting height, speed, and dwell time via a touchscreen interface.
- Durable Construction: Made from high-strength steel alloy with corrosion-resistant coating, the rigging withstands harsh industrial environments, including dust, moisture, and extreme temperatures.
- Advanced Safety System: Equipped with overload protection, emergency stop buttons, dual limit switches, and a safety brake. The PLC monitors load weight in real time and automatically halts operation if limits are exceeded.
- Energy Efficient: The hydraulic power unit is designed with variable displacement pumps to reduce energy consumption during standby and partial loads, lowering operational costs.
- Easy Maintenance: Modular design allows quick access to key components such as hydraulic cylinders, valves, and filters. A self-diagnostic function in the PLC alerts operators to potential issues before they cause downtime.
- Customizable Options: Available with different power supplies (380V, 440V, 220V, 50/60Hz), remote control, data logging, and integration with existing factory automation systems.
Technical Specifications
| Rated Capacity | 50,000 kg (50 Ton) |
| Lifting Speed (No Load) | 0 – 5 m/min (adjustable via PLC) |
| Lifting Speed (Full Load) | 0 – 2.5 m/min |
| Hydraulic Working Pressure | 25 MPa (max) |
| Power Supply | 380V / 50Hz, 3-phase (customizable) |
| Control Mode | PLC + HMI Touchscreen with Manual Override |
| Safety Features | Overload Protection, Load Moment Indicator, Emergency Stop, Dual Limit Switches, Fail-Safe Brake |
| Main Material | High Strength Steel Alloy, Anti-Corrosion Paint |
| Operating Temperature | -20°C to +50°C |
| Weight (approx.) | 3,500 kg (without accessories) |
The PLC control system is the heart of this rigging. It allows users to program complex lifting sequences, store multiple recipes for different loads, and monitor system status in real time. The HMI touchscreen provides intuitive operation, while the manual override ensures safe handling during maintenance or emergency situations. This level of automation not only increases productivity but also reduces the risk of accidents caused by operator fatigue or misjudgment.
Benefits for Your Operations
- Improved Efficiency: Automated lifting cycles shorten cycle times and eliminate the need for constant operator attention, freeing up personnel for other tasks.
- Enhanced Safety: Real-time load monitoring, automatic shutdown on overload, and redundant safety mechanisms protect both workers and expensive equipment.
- Consistent Performance: PLC control ensures repeatable lifting parameters, reducing variability and improving quality control in processes like mold handling or plate positioning.
- Lower Total Cost of Ownership: Energy-efficient hydraulics, predictive maintenance alerts, and durable construction result in fewer breakdowns and longer service life.
- Scalability: The system can be integrated into a factory-wide automation network (e.g., via Modbus or Profibus) for centralized monitoring and control.
At Anping County Boli Hardware Wiremesh Products Factory, we have been manufacturing and exporting heavy-duty lifting equipment for over two decades. Our annual export value of US$5 million to US$10 million to markets including North America, Europe, Oceania, and Asia reflects our commitment to quality and customer satisfaction. We ship from major ports such as Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide.
Every unit undergoes rigorous testing before shipment, including load testing, PLC functional verification, and safety system checks. We provide comprehensive documentation, including operation manuals, wiring diagrams, and hydraulic schematics. Our after-sales support team is available 24/7 to assist with installation, commissioning, and troubleshooting.
Invest in the Hydraulic Hoisting Rigging, 50 Ton Capacity, PLC Control for Automated Lifting Operations and experience the difference that intelligent automation makes. Contact us today for a customized quotation, or request a product presentation to see how this rigging can transform your lifting workflow.
Frequently Asked Questions
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Q: What is the typical lead time for this 50-ton hydraulic hoisting rigging?
A: Lead time is approximately 30–45 days after order confirmation, depending on customization requirements. We can expedite for urgent orders upon request. -
Q: Can this rigging be used outdoors in rain or snow?
A: Yes, the standard model is weather-resistant with an IP54-rated electrical enclosure and corrosion-resistant coating. For extreme conditions, we offer an upgraded IP65 version. -
Q: What kind of maintenance does the PLC system require?
A: The PLC requires minimal routine maintenance. We recommend checking connections and updating firmware annually. The hydraulic system needs regular oil changes and filter replacements as per the manual. -
Q: Do you provide training for operators?
A: Yes, we provide on-site training for your team as part of the installation service. Remote training via video calls is also available. -
Q: Is the PLC control compatible with SCADA or other automation systems?
A: Yes, the PLC supports standard communication protocols such as Modbus TCP/IP, Profibus, and Ethernet/IP, allowing easy integration with existing factory automation systems. -
Q: What safety certifications does this product have?
A: Our products are manufactured in accordance with international safety standards. Specific certifications such as CE or ASME can be obtained upon request, depending on your target market. -
Q: Can the lifting capacity be adjusted for lighter loads?
A: Yes, the PLC system allows you to set a maximum load limit for each lifting cycle, ensuring safe operation even when handling lighter loads. The system will not exceed the programmed limit. -
Q: What is the warranty period for this rigging?
A: We offer a standard 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available for purchase.
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