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As a leading manufacturer with over two decades of experience, Anping County Boli Hardware Wiremesh Products Factory (est. 1998) introduces our Copper Powder Sintered Filter Element – a high-performance filtration solution engineered for demanding industrial environments. These elements are produced using advanced powder sintering technology, resulting in a robust porous structure with excellent mechanical strength and thermal stability. Each filter element is supplied with a Mill Test Report (available upon request) to ensure traceability and consistent quality, fully compliant with industry standards. Whether you need to filter gases, liquids, or slurries, our copper sintered filters deliver reliable performance and long service life.
Key Features & Technical Specifications
- Superior Filtration Accuracy: Available in micron ratings from 5 μm to 100 μm, with a narrow pore size distribution for consistent filtration efficiency.
- High Porosity & Permeability: Porosity ranges from 30% to 50%, allowing high flow rates while maintaining low pressure drop.
- Excellent Thermal & Chemical Resistance: Copper material withstands temperatures up to 600°C and is resistant to many corrosive media, making it suitable for harsh environments.
- Robust Mechanical Strength: Sintered structure provides high compressive strength and resistance to backwashing, ensuring long operational life.
- Easy to Clean & Regenerate: Can be cleaned by backwashing, ultrasonic cleaning, or chemical regeneration, reducing replacement costs.
- Customizable Dimensions: Outer diameter from 20 mm to 200 mm, length up to 1500 mm, with various end connections (threaded, flanged, or plain ends).
- Industry Standard Compliant: Manufactured in accordance with applicable industry standards, ensuring interchangeability and reliability.
- Mill Test Report Provided: Each batch can be accompanied by a mill test certificate showing chemical composition, physical properties, and filtration performance.
| Parameter | Specification |
|---|---|
| Material | Copper powder (sintered) |
| Filtration Rating | 5 – 100 μm (custom) |
| Porosity | 30% – 50% |
| Max Operating Temperature | Up to 600°C |
| Dimensions (OD × Length) | 20–200 mm × 50–1500 mm (custom) |
| End Connections | Threaded, flanged, or plain ends |
| Compliance | Industry standard compliant |
Benefits for Your Application
Our copper sintered filter elements are designed to deliver consistent performance in critical filtration processes. The high porosity ensures minimal pressure drop, reducing energy consumption in your system. The robust construction allows for repeated cleaning cycles, lowering your total cost of ownership. With the ability to customize dimensions and connection types, these elements can be seamlessly integrated into existing equipment. Additionally, the availability of a mill test report gives you full confidence in material quality and traceability, which is essential for regulated industries such as pharmaceuticals, food & beverage, and chemical processing.
Trusted by Global Industries
With an annual export value of US$5–10 million, our products are shipped to major ports including Tianjin, Qingdao, Shanghai, and Foshan, and are trusted by customers in North America, South America, Europe, Southeast Asia, Africa, the Middle East, and Oceania. Since 1998, we have been dedicated to manufacturing high-quality wire mesh and sintered filter products. Our factory is equipped with advanced production lines and strict quality control processes, ensuring that every filter element meets the highest standards. We invite you to experience the reliability and performance of our copper powder sintered filter elements. Contact us today for a quotation or to request a sample with a mill test report.
Frequently Asked Questions (FAQ)
-
What is the typical lead time for copper sintered filter elements?
For standard sizes, lead time is approximately 15–20 working days. Custom dimensions may require 25–30 working days, depending on complexity and quantity. -
Can the filter element be used for high-temperature gas filtration?
Yes, copper sintered filters can operate at temperatures up to 600°C, making them suitable for hot gas filtration applications such as exhaust gas cleaning or catalyst recovery. -
Do you provide a Mill Test Report with every order?
Mill Test Reports are available upon request. We can include them with the shipment for full traceability of material composition and mechanical properties. -
What is the maximum pressure drop the element can withstand?
The maximum allowable pressure drop depends on the specific design and wall thickness. Typically, our elements can withstand up to 0.5 MPa differential pressure under normal operating conditions. For higher pressures, please consult our engineering team. -
How do I clean the filter element?
We recommend backwashing with clean water or a suitable solvent, ultrasonic cleaning, or chemical regeneration. The element can be reused multiple times if properly cleaned. -
Are these filter elements compatible with existing filter housings?
Yes, we can customize the end connections (threaded, flanged, or plain) to fit most standard filter housings. Please provide your housing specifications for a compatible design. -
What is the expected lifespan of a copper sintered filter element?
Lifespan depends on the operating conditions, contamination level, and cleaning frequency. With proper maintenance, these elements can last several years in many industrial applications. -
Can you produce non-standard sizes or shapes?
Absolutely. We offer custom manufacturing for various shapes (cylindrical, tubular, disc, etc.) and dimensions. Please contact us with your requirements.
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