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Help CenterTapered Filter Element 0.5 Micron for Pharmaceutical Liquid Filtration Standard Compliant Materials
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As a leading manufacturer with over two decades of experience, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) specializes in producing high-quality filtration solutions for global markets. Our Tapered Filter Element 0.5 Micron is designed specifically for pharmaceutical liquid filtration, utilizing standard compliant materials to ensure purity and reliability. With an annual export value of US$5-10 million and serving markets across North America, Europe, Asia, and beyond, we understand the stringent requirements of the pharmaceutical industry. This filter element delivers consistent performance, extended service life, and meets the rigorous standards demanded by liquid filtration applications.
Our tapered filter element features a precision 0.5 micron filtration rating, effectively removing particulates, bacteria, and contaminants from pharmaceutical liquids. The unique tapered design increases the filtration surface area, reducing pressure drop and allowing higher flow rates while maintaining efficiency. Constructed from corrosion-resistant materials such as 304/316L stainless steel or polypropylene (optional), this filter element is compatible with a wide range of pharmaceutical processes including water for injection, buffer solutions, and active pharmaceutical ingredients (APIs). The standard compliant materials ensure no leaching or contamination, making it ideal for critical applications where product integrity is paramount.
Key Features & Benefits
- High Filtration Precision: 0.5 micron absolute rating ensures removal of fine particles, meeting pharmaceutical purity standards.
- Tapered Design: Increases surface area by up to 30% compared to straight elements, extending service life and reducing replacement frequency.
- Standard Compliant Materials: All materials are FDA/USP Class VI compliant (or equivalent), ensuring no contamination of sensitive liquids.
- Customizable Options: Available in various lengths (10-40 inches), end caps (222, 226, etc.), and core materials to fit existing housings.
- Easy Cleaning & Regeneration: Stainless steel versions can be backwashed or chemically cleaned, reducing operational costs.
- High Temperature & Pressure Resistance: Suitable for sterilization processes (up to 150°C) and operating pressures up to 0.6 MPa (86 psi).
- Wide Chemical Compatibility: Resistant to acids, alkalis, and organic solvents commonly used in pharmaceutical manufacturing.
Technical Specifications
| Parameter | Value |
| Filtration Rating | 0.5 Micron (absolute) |
| Filtration Efficiency | ≥99.99% for particles ≥0.5 µm |
| Operating Temperature | Max 150°C (stainless steel) / 80°C (polypropylene) |
| Operating Pressure | Max 0.6 MPa (86 psi) |
| Flow Rate | Up to 10 m³/h per element (depending on length) |
| Material Options | 304/316L Stainless Steel, Polypropylene, PVDF (on request) |
| End Cap Types | 222, 226, Flat, or custom |
| Dimensions (OD x ID) | 2.5–6 x 1–2 inches (customizable) |
The tapered geometry not only enhances filtration performance but also simplifies installation and removal. Each element undergoes rigorous quality control testing including bubble point, diffusion, and integrity tests to ensure consistent performance. Whether you need a standard configuration or a custom design, our engineering team can tailor the filter element to your specific housing and process requirements.
Applications
- Pharmaceutical water systems (WFI, Purified Water)
- Buffer and media filtration
- API and intermediate purification
- Sterile filtration of injectables and ophthalmic solutions
- Biotech and fermentation processes
- Final filtration in oral liquid and cream production
With our factory located in Hengshui, Hebei, China, and convenient shipping ports including Tianjin, Qingdao, Shanghai, and Foshan, we ensure timely delivery to clients worldwide. Our dedicated R&D team continuously improves the design to meet evolving industry standards, and all products are manufactured under strict quality management systems. We have served over 50 countries across North America, South America, Europe, Africa, Oceania, and Asia, earning a reputation for reliability and excellence.
Trust in our experience: Since 1998, we have been committed to providing top-tier filtration solutions. Our export volume of US$5-10 million annually reflects the trust of global clients. We offer samples for testing, competitive pricing, and responsive technical support. Contact us today to discuss your specific filtration needs and request a customized quote. Let our tapered filter element be the key to your pharmaceutical liquid purity.
Frequently Asked Questions (FAQ)
- What liquids can this filter element process? It is designed for pharmaceutical liquids such as water, buffer solutions, solvents, and APIs. Compatibility should be verified with your specific chemical composition.
- Can the filter element be cleaned and reused? Yes, stainless steel versions can be backwashed, ultrasonically cleaned, or chemically regenerated. Polypropylene elements are typically single-use, but we offer both options.
- What is the typical lifespan of the element? Lifespan depends on contaminant load and cleaning frequency. Under normal conditions, a stainless steel element can last 6-12 months with proper maintenance.
- Is this filter element compatible with standard housings? Yes, it fits most industry-standard housings with 222 or 226 end caps. Custom adapters are available upon request.
- Does the element meet regulatory standards for pharmaceuticals? All materials used are compliant with international standards for pharmaceutical contact, including FDA and USP Class VI (or equivalent). We can provide documentation upon request.
- Can I order a sample for testing? Absolutely. We offer samples for evaluation. Please contact our sales team to discuss your process and we will arrange a suitable sample configuration.
- What is the minimum order quantity? MOQ depends on customization. For standard sizes, MOQ is 50 pieces. For custom designs, MOQ may be higher. Contact us for details.
- How do I ensure the correct size for my housing? Provide your housing specifications (OD, ID, length, end cap type) and we will recommend the appropriate element. We also offer free technical consultation.
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