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Help CenterSteel-Framed Drilling Mud Shaker Screen 80 Mesh Double Layer for Shale Shaker Solids Removal
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998 specializing in high-quality wire mesh products for the global oil and gas industry. Our Steel-Framed Drilling Mud Shaker Screen 80 Mesh Double Layer is engineered to deliver exceptional solids removal efficiency for shale shakers, helping you maintain optimal drilling fluid properties and reduce downtime. With over two decades of experience and an annual export value of US$5–10 million, we are proud to serve customers across North America, South America, Europe, Asia, Africa, and Oceania from our base in Hengshui, Hebei, China.
This double-layer shaker screen combines a robust steel frame with precision-woven 80 mesh stainless steel wire, providing a reliable solution for separating fine solids from drilling mud. The dual-layer design enhances screening area and improves fluid flow, ensuring consistent performance even under high-vibration conditions. Whether you are drilling in harsh environments or demanding formations, our screen is built to withstand the rigors of continuous operation while delivering superior solids control.
Key Features & Technical Specifications
- Steel Frame Construction: Heavy-duty welded steel frame provides excellent rigidity and durability, reducing screen deflection and prolonging service life.
- Double Layer Design: Two layers of 80 mesh screen work together to capture fine particles while maintaining high throughput, improving separation efficiency by up to 15% compared to single-layer screens.
- 80 Mesh Precision: Ideal for removing particles in the range of 75–180 microns, making it suitable for most water-based and oil-based drilling fluids.
- Corrosion Resistance: Stainless steel mesh is resistant to acidic and alkaline mud additives, ensuring long-term performance in harsh chemical environments.
- Easy Installation: Pretensioned steel frame design fits most standard shale shaker models (e.g., Brandt, Derrick, Sweco, etc.) with minimal modification.
- Customizable Options: Available in various dimensions, wire diameters, and mesh sizes (e.g., 40, 60, 80, 100, 120) to meet specific site requirements.
| Parameter | Specification |
| Mesh Size | 80 Mesh (0.18 mm opening) |
| Number of Layers | Double Layer |
| Frame Material | Mild Steel (Optional: Stainless Steel) |
| Screen Material | 304/316 Stainless Steel |
| Dimensions | Customizable (e.g., 585×1165 mm, 1050×697 mm, etc.) |
| Weight | Approx. 8–12 kg per piece (depending on size) |
| Application | Shale shaker solids control for drilling fluids |
Why Choose Our Steel-Framed Shaker Screen? The double-layer configuration significantly improves the screening efficiency of fine solids, reducing the recirculation of drill cuttings and lowering overall mud costs. The steel frame ensures that the screen maintains its tension even under heavy load, preventing premature failure and reducing replacement frequency. Compared to cheaper alternatives, our screen offers a longer lifespan (typically 300–500 operating hours depending on conditions) and better resistance to blinding and clogging. Field tests have shown that using our 80 mesh double-layer screen can reduce the solids content in mud by 30–40% compared to single-layer 80 mesh screens, leading to better hole cleaning and reduced downtime.
Trust & Reliability
Anping County Boli Hardware Wiremesh Products Factory has been a dedicated manufacturer of wire mesh products for over 25 years. Our factory covers an area of 8,000 square meters and is equipped with advanced weaving machines, tensioning equipment, and quality inspection tools. We maintain strict quality control at every stage – from raw material procurement to final packaging. Our annual export value of US$5–10 million reflects the trust of international clients, with regular shipments to ports such as Tianjin, Qingdao, Shanghai, and Foshan. We are committed to providing responsive customer service, competitive pricing, and on-time delivery. Contact us today to discuss your specific shale shaker screen requirements or request a sample for evaluation. Our team is ready to assist you with technical advice and customized solutions.
Frequently Asked Questions (FAQ)
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Q: What is the typical lifespan of this double-layer shaker screen?
A: Under normal operating conditions with proper maintenance, the screen can last 300–500 hours. Actual lifespan depends on drilling fluid properties, vibration frequency, and solids load. -
Q: Can this screen be used with oil-based mud?
A: Yes, the stainless steel mesh is resistant to oil-based mud and most common additives. We recommend specifying the exact mud composition when ordering to ensure optimal material selection. -
Q: How do I install the screen on my shale shaker?
A: The steel-framed screen is pretensioned and designed to fit standard shaker models. Typically, it is placed on the shaker deck and secured with wedge blocks or clamping bars. Detailed installation instructions are provided with each shipment. -
Q: Is the mesh size fixed, or can I choose different sizes?
A: We offer a wide range of mesh sizes from 20 to 200 mesh. The 80 mesh is a common choice for medium-fine solids removal. You can select other sizes based on your specific particle size distribution. -
Q: What is the maximum temperature the screen can withstand?
A: The stainless steel mesh can handle temperatures up to 200°C (392°F) without losing structural integrity. However, the steel frame may have a lower limit (around 150°C). Please consult us for high-temperature applications. -
Q: Do you offer custom dimensions?
A: Yes, we can customize the screen dimensions to fit non-standard shaker models. Provide your required length, width, and thickness, and we will produce accordingly. -
Q: How do you ensure the quality of each screen?
A: We perform visual inspection, mesh count verification, and tension testing on every batch. Random samples are also tested for flow rate and screening efficiency. Our quality control system follows ISO standards (but not certified – we follow in-house procedures). -
Q: What is the minimum order quantity (MOQ)?
A: For standard sizes, the MOQ is 10 pieces. For custom sizes, the MOQ may be higher. Please contact our sales team for exact terms.
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