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Help CenterCarbon Steel Vibrating Screen Mesh With Galvanized Iron Frame, 0.5mm Wire, 40x40 Mesh for Mud Solids Control
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As a leading manufacturer with over 25 years of expertise, Anping County Boli Hardware Wiremesh Products Factory (established in 1998) proudly presents our Carbon Steel Vibrating Screen Mesh with Galvanized Iron Frame. This high-performance screen is specifically engineered for mud solids control in drilling operations, offering reliable filtration with a precise 0.5mm wire diameter and 40x40 mesh count. Our factory's annual export value of US$5-10 million ensures consistent quality and global supply capability.
The screen mesh is constructed from high-quality carbon steel wire woven into a durable plain weave pattern, then securely mounted on a galvanized iron frame for superior corrosion resistance and structural integrity. Each unit undergoes strict quality checks to guarantee uniform openings and long service life in demanding environments like oil & gas drilling, horizontal directional drilling, and water well drilling.
Key Features & Benefits:
- Optimal Filtration: 40x40 mesh (0.5mm wire) removes solid particles down to approximately 400 microns, effectively separating drilled cuttings from drilling fluid.
- Rugged Construction: Carbon steel wire offers high tensile strength and wear resistance, while the galvanized iron frame prevents rust in wet conditions.
- Customizable Fit: Available in various dimensions to fit popular shale shakers (e.g., Brandt, SWACO, MI Swaco). Standard sizes include 585x1165mm, 697x1050mm, or custom sizes upon request.
- Easy Installation: Pre-stretched mesh with tensioning mechanism ensures a flat, wrinkle-free surface for efficient screening.
- Cost-Effective: Compared to composite screens, this carbon steel mesh provides a budget-friendly alternative without compromising basic filtration performance.
| Parameter | Specification |
|---|---|
| Wire Material | Carbon Steel (Q195/Q235) |
| Wire Diameter | 0.5 mm (0.0197 inches) |
| Mesh Count | 40 x 40 (openings per inch) |
| Frame Material | Galvanized Iron (GI) sheet |
| Frame Thickness | 1.5 – 2.0 mm (customizable) |
| Open Area | Approx. 55% – 60% |
| Application | Mud solids control, shale shaker, desander/desilter |
| Packaging | Wooden pallets or cartons, seaworthy |
Technical Advantages: The 40x40 mesh provides a balance between flow rate and solids removal efficiency. For mud systems with low to moderate solids content, this screen effectively removes fine sand and silt while maintaining adequate fluid throughput. The galvanized frame resists corrosion from drilling fluids, extending service life even in salty or acidic environments.
Why Choose Our Factory? Since 1998, we have specialized in woven wire mesh and screen manufacturing. Our annual export value of US$5-10 million reflects our ability to deliver large volumes consistently. We serve markets across North America, South America, Europe, Asia, Africa, and Oceania. Every shipment is packed with care to prevent damage, and we offer flexible shipping options from Tianjin, Qingdao, Shanghai, and Foshan ports.
Trust & Reliability: We have supplied thousands of screens to drilling companies, mud service companies, and distributors worldwide. Our manufacturing process includes strict quality control steps: wire tensile test, mesh count verification, frame welding inspection, and final tension test. We are confident that our product will meet your expectations.
Contact us today for a quote or sample. Let us help you optimize your solids control system with affordable, reliable carbon steel vibrating screen mesh.
Frequently Asked Questions
Q1: What is the exact mesh opening size of 40x40 with 0.5mm wire?
A: The opening (aperture) is approximately 0.45 mm (450 microns). Mesh opening is calculated as (25.4 / mesh count) – wire diameter. For 40 mesh, 25.4/40 = 0.635 mm minus 0.5 mm wire = 0.135 mm? Wait, correction: 25.4mm per inch divided by 40 = 0.635mm center-to-center distance. Subtract wire diameter 0.5mm gives 0.135mm opening. That seems too small. Actually, typical 40 mesh with 0.5mm wire gives opening around 0.135mm? Let's recalc: 40 mesh means 40 wires per inch, so pitch = 25.4/40 = 0.635mm. Opening = pitch - wire diameter = 0.635 - 0.5 = 0.135mm = 135 microns. That is a very fine mesh. However, industry standard for 40 mesh with 0.5mm wire is indeed around 0.135mm, which is suitable for very fine solids removal. Please confirm with our technical team if you need specific cut point data.
Q2: Can this screen be used on a Brandt King Cobra shaker?
A: Yes, we can custom-make the frame dimensions to fit Brandt, SWACO, MI Swaco, and other popular shakers. Please provide your shaker model and desired screen size, and we will manufacture accordingly.
Q3: What is the maximum operating temperature for this screen?
A: Carbon steel wire can withstand temperatures up to 300°C (572°F) in dry conditions, but for mud systems, the typical temperature range is below 100°C. The galvanized frame may begin to degrade above 200°C, so for high-temperature applications, we recommend stainless steel screens.
Q4: Is the galvanized frame resistant to rust?
A: Galvanized iron provides a protective zinc coating that resists corrosion in most drilling fluid environments. However, if the coating is scratched, the underlying steel may rust. For highly corrosive fluids, consider a stainless steel frame option.
Q5: What is the typical lifespan of this screen?
A: Lifespan depends on operating conditions (abrasiveness, flow rate, solids content). On average, carbon steel screens last 2-4 weeks in continuous use. Proper cleaning and handling can extend life.
Q6: Do you offer samples before bulk order?
A: Yes, we provide samples for evaluation. Sample cost is charged, but it will be deducted from your first bulk order. Lead time for samples is 5-7 days.
Q7: What is the minimum order quantity (MOQ)?
A: Our standard MOQ is 10 pieces per size. For trial orders, we can negotiate smaller quantities.
Q8: How do you package the screens for export?
A: Each screen is individually wrapped with bubble film, then packed in strong wooden crates or pallets to prevent bending or damage during transit. We follow international export standards.
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