Sanitary In-line Plate Heat Exchanger for Food Processing, Dairy Grade, 316L SS, 3A Standard
Product Spotlights
As a specialized manufacturer with over two decades of metal fabrication expertise, we proudly present our Sanitary In-line Plate Heat Exchanger, engineered specifically for the rigorous demands of food processing and dairy applications. This high-performance heat exchanger is constructed from premium 316L stainless steel, offering superior corrosion resistance and easy cleaning to meet stringent hygiene standards. Designed to comply with 3A Sanitary Standards, it ensures safe and efficient heat transfer for sensitive products like milk, juice, sauces, and beverages, directly supporting your production line's reliability and product quality.
Key Features & Technical Specifications
- High-Quality 316L Stainless Steel: All wetted parts are made of 316L SS, providing excellent resistance to pitting, crevice corrosion, and chemical attack, even in chloride-rich environments. This ensures a long service life and minimal maintenance.
- 3A Sanitary Standard Compliance: Our heat exchanger is fully designed and manufactured in accordance with 3A standards, making it suitable for direct contact with food products. The polished internal surfaces (Ra ≤ 0.8 μm) prevent bacterial growth and facilitate CIP (Clean-in-Place) cleaning.
- In-line Compact Design: The in-line plate configuration offers a space-saving solution that integrates easily into existing pipelines. It provides high heat transfer efficiency in a compact footprint, reducing installation costs and energy consumption.
- Customizable Port Sizes and Connections: Standard tri-clamp connections are available in sizes from 1.5" to 4", with other sanitary fittings (e.g., SMS, DIN, IDF) available upon request. This allows seamless integration with your existing equipment.
- Wide Operating Range: Suitable for temperatures from -20°C to 150°C and pressures up to 1.0 MPa. For higher pressure requirements, customized designs can be provided.
- Efficient Heat Transfer: The specially designed plate pattern enhances turbulence, resulting in high heat transfer coefficients (up to 5000 W/m²·K) and minimal fouling, ensuring consistent product quality and energy savings.
| Parameter | Value |
|---|---|
| Material of Construction | 316L Stainless Steel (EN 1.4404) |
| Surface Finish (Internal) | Ra ≤ 0.8 μm (mechanical polish) |
| Max Working Pressure | 1.0 MPa (10 bar) – standard; higher available |
| Max Working Temperature | 150°C (302°F) |
| Connections | Tri-clamp (1.5" – 4") or other sanitary fittings |
| Heat Transfer Coefficient | Up to 5000 W/m²·K (depending on application) |
| Plate Thickness | 0.5 mm – 0.8 mm (0.020" – 0.031") |
| Gasket Material | EPDM (FDA compliant) or silicone |
Advantages for Your Production
- Enhanced Product Safety: The sanitary design eliminates crevices and dead zones where bacteria can accumulate, ensuring your final product meets the highest food safety standards.
- Reduced Downtime: Easy disassembly and CIP compatibility allow quick cleaning between batches, minimizing production interruptions and maximizing throughput.
- Energy Efficiency: The high heat transfer coefficient reduces the required temperature difference, lowering utility costs and improving process sustainability.
- Versatile Applications: Ideal for pasteurization, heating, cooling, and heat recovery in dairy, beverage, sauce, and pharmaceutical industries.
- Long-Term Durability: 316L SS construction resists stress corrosion cracking and thermal fatigue, even under frequent temperature cycles.
Our heat exchangers are fully customizable to meet your specific flow rates, temperature profiles, and space constraints. We offer a range of plate counts and frame sizes to accommodate capacities from small pilot plants to large industrial lines.
Trust & Reliability
Founded in 1998, our factory has grown into a reliable partner for global food processing companies. With an annual export value of US$5–10 million, we serve markets across North America, South America, Europe, Southeast Asia, Africa, and Oceania. Our products are shipped from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. We have a dedicated quality control team that inspects every unit before shipment, guaranteeing compliance with 3A standards and your specifications. Choose our sanitary in-line plate heat exchanger to elevate your production efficiency and product quality. Contact us today for a quotation or customization request – we are ready to support your next project.
Frequently Asked Questions
-
Q: Is this heat exchanger suitable for CIP cleaning?
A: Yes, it is designed with smooth internal surfaces (Ra ≤ 0.8 μm) and no dead ends, making it fully compatible with Clean-in-Place systems. Gaskets are made of FDA-compliant EPDM or silicone, which withstand typical CIP chemicals. -
Q: Can the heat exchanger handle high-viscosity fluids like fruit puree?
A: Yes, the plate design creates high turbulence, which helps handle moderate viscosity fluids. For very viscous products, we recommend discussing your specific fluid properties with our engineers to ensure optimal performance. -
Q: What size connections are available?
A: Standard tri-clamp connections range from 1.5" to 4". Other sanitary fittings such as SMS, DIN, or IDF are available upon request. Please specify your requirements when ordering. -
Q: Do you provide pressure testing certificates?
A: Yes, each unit is hydrostatically tested at 1.5 times the design pressure, and a test certificate is included with the shipment. Additional documentation (e.g., material certificates, 3A compliance statement) can be provided upon request. -
Q: How do I determine the right plate count for my application?
A: The required plate count depends on flow rate, inlet/outlet temperatures, and allowable pressure drop. Our technical team can perform a thermal calculation based on your process parameters. Please provide your fluid types, flow rates, and target temperatures for a customized recommendation. -
Q: What is the typical lead time?
A: For standard models, lead time is 15–25 working days after order confirmation. Customized orders may take 30–40 days, depending on complexity. We work to ensure timely delivery from our ports in Tianjin, Qingdao, or Shanghai. -
Q: Is the heat exchanger certified for 3A standards?
A: Yes, our product is designed and manufactured to meet 3A Sanitary Standards. We provide a declaration of compliance with the standard. For specific third-party certification, please discuss your requirements with our sales team. -
Q: Can I get a sample unit for testing?
A: Yes, we can provide small-scale samples for trial purposes. Please contact us to discuss your testing needs and we will arrange a suitable unit.
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