More Cost Effective Seawater Electrolysis Chlorine Generation System for Offshore Skid Design Experience
Product Spotlights
Introducing the More Cost Effective Seawater Electrolysis Chlorine Generation System – engineered specifically for offshore skid design applications. As a manufacturer with extensive experience in delivering robust, space-saving solutions, Tianjin ZhuoLiNeng Technology Co., Ltd (ZLN) brings you a chlorine generation system that combines lower operational costs with proven reliability. Our system is designed to reduce your total cost of ownership while maintaining high efficiency in harsh marine environments. With a focus on compact skid integration, this product is ideal for offshore platforms, FPSOs, and other maritime installations where space and weight are critical.
Key Features & Technical Specifications
Superior Electrode Technology: Utilizes advanced titanium-based MMO electrodes with long service life (≥5 years) and high current efficiency, ensuring consistent chlorine output.
Optimized Power Consumption: Typically consumes 3.5–4.5 kWh per kg of chlorine produced, significantly lower than traditional systems, leading to substantial energy savings.
Compact Skid Design: All components (electrolyzer, rectifier, control panel, dosing pump) are integrated into a single skid, reducing footprint by up to 30% compared to conventional layouts.
Robust Offshore Construction: Built with marine-grade stainless steel and corrosion-resistant coatings, suitable for salt spray, high humidity, and vibration conditions.
Intelligent PLC Control: Automated operation with real-time monitoring of chlorine concentration, temperature, pH, and flow rate. Remote monitoring and control via MODBUS/SCADA are available.
Flexible Capacity: Production capacity ranges from 0.5 kg/h to 50 kg/h, customizable to match your specific disinfection requirements.
| Parameter | Value |
|---|---|
| Chlorine Production (kg/h) | 0.5, 1, 2, 5, 10, 20, 50 (custom) |
| Seawater Flow Rate (m³/h) | 0.5 – 50 (depending on capacity) |
| Power Consumption (kWh/kg Cl₂) | 3.5 – 4.5 |
| Electrode Lifetime | >5 years (under normal operation) |
| Operating Temperature | 5°C – 45°C |
| Skid Dimensions (L×W×H) | Customizable, typically 1.5m×1.2m×1.8m (for 5 kg/h) |
Benefits for Your Offshore Operations
Lower Total Cost of Ownership: Reduced energy consumption, minimal maintenance (electrode cleaning only once every 6–12 months), and long equipment lifespan.
Simplified Logistics: Skid-mounted design means pre-assembled, pre-tested, and ready to install – saving days of onsite labor.
Enhanced Safety: No storage of hazardous chlorine gas or hypochlorite solution; on-demand generation eliminates transport risks.
Environmentally Friendly: Only seawater and electricity are used; no chemical additives required.
Reliable in Harsh Conditions: Proven performance in offshore environments from the North Sea to Southeast Asia.
Trusted by Global Clients
Tianjin ZhuoLiNeng Technology Co., Ltd (ZLN) is a professional manufacturer based in Tianjin, China, with a strong track record in the marine and offshore industry. Our products are exported to over 20 countries including North America, South America, Europe, the Middle East, and Southeast Asia. We have delivered more than 500 chlorine generation systems for offshore platforms, shipyards, and ballast water treatment plants. Our team of experienced engineers provides comprehensive technical support, from design consultation to commissioning. With a dedicated port of shipment in Tianjin, we ensure timely delivery and competitive pricing. Choose ZLN for a cost-effective, reliable, and customized solution that meets your offshore skid design requirements.
Frequently Asked Questions
Q: What is the typical payback period for this system?
A: Depending on your electricity cost and chlorine consumption, most clients see a payback within 12–18 months due to energy savings and reduced chemical procurement.Q: Can the skid be customized to fit limited space on an offshore platform?
A: Yes, our design team can modify the layout, piping, and component placement to fit tight spaces while maintaining easy access for maintenance.Q: What is the required water quality for the feed seawater?
A: The system works with normal seawater (salinity 25–35 ppt). For waters with high turbidity, a pre-filtration of 100–200 micron is recommended, which we can include.Q: How often does the electrode need to be cleaned or replaced?
A: Cleaning is recommended every 6–12 months depending on operating conditions. Electrode replacement is typically needed after 5–7 years of normal use.Q: Does the system require any chemicals besides seawater?
A: No, it only uses seawater and electricity. However, periodic acid cleaning (e.g., citric acid) may be required for descaling, which is a standard maintenance procedure.Q: What is the warranty period?
A: We offer a standard 12-month warranty from the date of commissioning, with extended warranty options available upon request.Q: Can the system be integrated with existing SCADA or DCS?
A: Yes, the PLC supports MODBUS RTU/TCP, Profibus, and other common protocols. Integration is straightforward with our support.
Contact us today for a customized quotation and technical proposal. Our team in Tianjin is ready to support your offshore project with cost-effective solutions backed by years of skid design experience.
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