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Help CenterEnclosed Evaporator-Crystallizer With 304 Stainless Steel, PLC Control, 220V, 1000L Capacity
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As a reliable manufacturer from Anping County Boli Hardware Wiremesh Products Factory, established in 1998 with annual export value of US$5-10 million, we proudly present our Enclosed Evaporator-Crystallizer with 304 Stainless Steel, PLC Control, 220V, 1000L Capacity. This advanced equipment is designed to efficiently evaporate and crystallize liquid solutions under controlled conditions, offering superior performance for industries such as chemical, pharmaceutical, and food processing. Our years of manufacturing experience and commitment to quality ensure that every unit meets rigorous standards, providing long-term value to our global customers.
The evaporator-crystallizer combines two critical processes in one enclosed system, minimizing contamination and maximizing yield. The use of 304 stainless steel guarantees excellent corrosion resistance and durability, while the PLC control system allows for precise automation, reducing manual intervention and improving consistency. With a 220V power supply and a 1000-liter working capacity, this machine is suitable for medium-scale production lines. Below, we detail its key features and technical specifications.
Key Features
- Enclosed Design: Prevents leakage, reduces energy loss, and maintains a clean working environment.
- 304 Stainless Steel Construction: Offers excellent resistance to acidic and alkaline solutions, easy to clean and maintain.
- PLC Control System: Enables automated temperature, pressure, and feed rate control, with touchscreen interface for easy operation.
- 220V Power Supply: Compatible with standard industrial electrical systems, low power consumption.
- 1000L Capacity: Ideal for batch processing of 800-1000 liters per cycle, suitable for small to medium enterprises.
- Efficient Heat Exchange: Jacketed heating design with optional steam or electric heating, ensuring uniform heat distribution.
- Safety Features: Includes overpressure protection, emergency stop, and alarm system for safe operation.
- Customizable Options: Available with different agitator types, insulation layers, and CIP cleaning systems upon request.
Technical Specifications
| Parameter | Value |
| Material | 304 Stainless Steel |
| Working Capacity | 1000 Liters |
| Power Supply | 220V, 50/60Hz (3-phase optional) |
| Control System | PLC + Touchscreen |
| Heating Method | Jacket heating (steam/electric/hot oil) |
| Operating Temperature Range | 20°C – 150°C (customizable) |
| Pressure Range | Atmospheric to -0.09 MPa (vacuum optional) |
| Agitation Speed | 0 – 120 rpm (adjustable) |
| Dimensions (L×W×H) | Approx. 2000×1500×2500 mm (customizable) |
| Weight | Approx. 1200 kg |
Advantages & Benefits
- High Efficiency: The integrated design reduces processing time by up to 30% compared to separate evaporation and crystallization units.
- Product Quality: Precise PLC control ensures consistent crystal size and purity, minimizing batch-to-batch variation.
- Energy Savings: Enclosed structure and efficient heat exchange reduce energy consumption by 15-20%.
- Low Maintenance: 304 stainless steel resists scaling and corrosion, extending equipment lifespan.
- User-Friendly: Touchscreen interface with recipe storage allows operators to set parameters quickly and monitor real-time data.
- Versatility: Suitable for various solutions, including salt solutions, organic compounds, and pharmaceutical intermediates.
Trust & Quality Assurance
Anping County Boli Hardware Wiremesh Products Factory has been a trusted manufacturer since 1998, with an annual export value exceeding US$5 million. Our products are shipped to major ports including Tianjin, Qingdao, and Shanghai, serving markets across North America, South America, Europe, Asia, Africa, and Oceania. We adhere to strict quality control procedures, from raw material inspection to final testing. Each evaporator-crystallizer undergoes a 24-hour trial run before delivery to ensure flawless performance. Our experienced technical team provides comprehensive after-sales support, including installation guidance, troubleshooting, and spare parts supply. We invite you to contact us for customized solutions tailored to your specific process requirements. With our proven track record and commitment to excellence, you can trust our equipment to deliver reliable, long-term service.
Frequently Asked Questions
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Q: What is the working principle of this enclosed evaporator-crystallizer?
A: The solution is heated in the jacketed vessel, causing solvent evaporation. The concentrated solution then undergoes controlled cooling or further evaporation to induce crystallization. The PLC system monitors temperature, pressure, and agitation to optimize the process. -
Q: Can this equipment handle corrosive liquids?
A: Yes, the 304 stainless steel material provides good resistance to many corrosive substances. However, for highly corrosive media (e.g., strong acids), we recommend evaluating the compatibility or upgrading to 316L stainless steel, which is available upon request. -
Q: Is a vacuum system required for operation?
A: It depends on your process. The standard unit operates at atmospheric pressure, but a vacuum option can be added to lower boiling points for heat-sensitive materials. Please specify your requirements. -
Q: What is the typical power consumption?
A: The power consumption varies based on heating method and operating conditions. For the 1000L unit with electric heating, the approximate power is 12-18 kW. Steam heating has different consumption. We can provide detailed calculations. -
Q: How long is the delivery time?
A: Standard models are typically delivered within 30-45 days after order confirmation. Customized units may take 45-60 days, depending on complexity. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation guidance and operator training via video call or on-site visit (upon request). Detailed user manuals and video tutorials are also provided. -
Q: What is the warranty period?
A: We provide a 12-month warranty from the date of shipment, covering manufacturing defects. Extended warranty options are available for purchase. -
Q: Can you customize the capacity or dimensions?
A: Absolutely. We offer customization for capacity (from 500L to 5000L), vessel dimensions, heating type, and control features. Contact our sales team with your requirements.
For more information or to request a quotation, please feel free to reach out. We look forward to supporting your production needs with our high-quality enclosed evaporator-crystallizer.
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