Industrial MEE MVR Evaporator for Chemical Wastewater High Salinity Brine Treatment 1.5 TPH
Product Spotlights
Welcome to Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with annual export value of US$5-10 million. Our Industrial MEE MVR Evaporator is specifically engineered for high-salinity brine treatment in chemical wastewater, delivering a capacity of 1.5 tons per hour. Combining mechanical vapor recompression (MVR) with multi-effect evaporation (MEE) technology, this system offers superior energy efficiency and reliable performance for demanding industrial applications.
The evaporator is designed to handle heavily contaminated wastewater with high total dissolved solids (TDS), reducing waste volume and recovering clean water for reuse. Its robust construction and intelligent control ensure long service life and minimal operator intervention. Below, we detail the key features, technical specifications, and benefits.
Key Features & Benefits
- MEE + MVR Hybrid Technology: Combines multi-effect evaporation with mechanical vapor recompression for up to 50% energy savings compared to traditional single-effect evaporators.
- High Salinity Tolerance: Handles brine with TDS up to 250,000 ppm, suitable for chemical, petrochemical, and pharmaceutical wastewater.
- 1.5 TPH Capacity: Ideal for medium-scale industrial operations, with customizable options for higher or lower throughput.
- Automatic PLC Control: Touch-screen interface with real-time monitoring of temperature, pressure, flow rate, and conductivity.
- Corrosion-Resistant Materials: Available in stainless steel 316L, duplex, or titanium for aggressive chemical environments.
- Compact Skid-Mounted Design: Pre-assembled and tested before shipment, reducing on-site installation time and cost.
- Low Scaling & Fouling: Advanced anti-scaling design with forced circulation and regular CIP (clean-in-place) capability.
- Eco-Friendly: Low energy consumption and reduced carbon footprint; condensate water can be reused as process water.
Technical Specifications
| Parameter | Value |
| Evaporation Capacity | 1.5 TPH (tons per hour) |
| Feed TDS Range | Up to 250,000 ppm |
| Operating Temperature | 60°C – 120°C (customizable) |
| Power Consumption | ~30-50 kWh per ton of evaporated water (depends on feed composition) |
| Compressor Type | Centrifugal / Roots blower (optional) |
| Heat Exchanger Material | SS316L / Titanium |
| Control System | PLC + HMI touchscreen |
| Dimensions (L×W×H) | Customized per skid layout |
| Weight | Approx. 8-12 tons (depending on configuration) |
Detailed Product Description
Our Industrial MEE MVR Evaporator is a state-of-the-art solution for treating high-salinity brine from chemical wastewater streams. The system integrates multiple effect evaporation (MEE) with mechanical vapor recompression (MVR) to maximize thermal efficiency. In the MVR process, vapor generated from the boiling liquid is compressed by a compressor, raising its temperature and pressure, then reused as heating medium. This dramatically reduces the need for external steam or cooling water.
The MEE configuration further enhances efficiency by using the vapor from one effect as the heating source for the next effect, reducing overall energy consumption. The combination is ideal for high-salinity applications where traditional evaporators struggle with scaling and high operating costs.
How It Works: The feed wastewater first enters a preheater, then flows into the first effect. After evaporation, concentrated brine is discharged, while vapor is compressed and sent to the heat exchanger of the same or next effect. The condensed distillate is collected as high-quality water (TDS < 50 ppm). The system is designed for continuous operation with automatic cleaning cycles to prevent scaling.
Advantages for Your Business:
- Reduce wastewater disposal costs by up to 90% by recovering clean water.
- Lower energy bills with MVR technology – typically 30-50% less power than conventional evaporators.
- Minimize downtime with robust construction and easy maintenance.
- Comply with environmental regulations by achieving zero liquid discharge (ZLD) potential.
- Flexible customization: we can adjust the number of effects, compressor type, and materials based on your specific chemical composition.
Whether you are in the chemical, pharmaceutical, mining, or textile industry, this evaporator is designed to handle the toughest brines. Our team at Anping County Boli Hardware Wiremesh Products Factory has over 25 years of manufacturing experience, ensuring high-quality fabrication and reliable after-sales support.
Company Trust & Support
Since our establishment in 1998, we have exported to North America, South America, Europe, Southeast Asia, Africa, and Oceania, with annual export value exceeding US$5 million. Our products are shipped from Tianjin, Qingdao, and Shanghai ports. We are committed to quality control and customer satisfaction. Each evaporator undergoes strict factory testing before delivery.
We offer:
- Free technical consultation and pilot testing for your wastewater sample.
- Detailed engineering drawings and installation guidance.
- One-year warranty on parts and compressor.
- Remote troubleshooting and on-site support available.
Contact us today to discuss your high-salinity brine treatment requirements. With our proven technology and global experience, we can deliver a cost-effective, durable evaporation system that meets your production goals. Let us help you achieve sustainable wastewater management.
Frequently Asked Questions
-
Q: What is the maximum TDS concentration this evaporator can handle?
A: It can handle up to 250,000 ppm TDS. For higher concentrations, we can customize the design with additional stages or special materials. -
Q: How much energy does it consume compared to a traditional evaporator?
A: Our MEE MVR system consumes about 30-50 kWh per ton of evaporated water, which is 30-50% less than conventional single-effect evaporators. -
Q: Can the unit be used for zero liquid discharge (ZLD) applications?
A: Yes, when combined with a crystallizer or dryer, it can achieve ZLD. The system can concentrate brine to near saturation. -
Q: What materials are used for construction?
A: Standard materials are SS316L or titanium. For highly corrosive fluids, we offer duplex stainless steel or Hastelloy as options. -
Q: Is the system fully automatic?
A: Yes, it comes with a PLC and HMI touchscreen. Operators can set parameters and monitor performance remotely. Alarms and automatic shutdown are included. -
Q: How long does delivery take?
A: Typically 30-45 days after order confirmation, depending on customization level. We ship from Tianjin, Qingdao, or Shanghai. -
Q: Do you provide installation and commissioning service?
A: We provide detailed manuals and remote guidance. On-site commissioning is available upon request at additional cost.
Invest in reliable, energy-efficient wastewater treatment with our MEE MVR Evaporator. Contact us for a quote or technical data sheet.
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