Nickel-Brazed Immersion Dual-Embossed Plate Heat Exchanger, 316L, 15 Bar, 120°C Max, Compact Design
Product Spotlights
Anping County Boli Hardware Wiremesh Products Factory, a trusted manufacturer since 1998 with annual export value of US$5-10 million, proudly presents our Nickel-Brazed Immersion Dual-Embossed Plate Heat Exchanger. Crafted from premium 316L stainless steel, this heat exchanger is designed for high-efficiency thermal transfer in demanding industrial environments. Its compact construction and dual-embossed plate pattern maximize heat exchange surface area, ensuring reliable performance up to 15 Bar and 120°C. Whether you need precise temperature control for food processing, HVAC systems, or chemical applications, this unit delivers consistent results with minimal maintenance.
Our heat exchanger utilizes nickel brazing under vacuum, creating strong, leak-free joints between plates. This process eliminates the need for gaskets, reducing the risk of fluid crossover and extending service life. The dual-embossed design enhances turbulence, improving heat transfer coefficients while preventing fouling. With a compact footprint, it fits easily into space-constrained installations, making it ideal for retrofit projects or new equipment.
Key Features & Technical Specifications
- Material: 316L stainless steel plates – excellent corrosion resistance against chlorides, acids, and alkalis.
- Brazing: Nickel brazing under vacuum – no filler metals containing copper, preventing galvanic corrosion.
- Pressure Rating: 15 Bar (225 psi) – suitable for most industrial water and oil systems.
- Temperature Range: Up to 120°C (248°F) – ideal for hot water, steam, and thermal oil applications.
- Plate Design: Dual-embossed pattern – increases surface area by 30% compared to flat plates, enhancing heat transfer efficiency.
- Compact Size: Overall dimensions customizable – typical weight reduction of 40% vs. shell-and-tube exchangers.
- Connection Options: Threaded or flanged connections available upon request – adaptable to your piping system.
- Certifications: Manufactured under strict quality control (additional certifications available upon request).
Performance Parameters (Typical Model)
| Parameter | Value |
|---|---|
| Max Working Pressure | 15 Bar |
| Max Working Temperature | 120°C |
| Plate Material | 316L Stainless Steel |
| Brazing Material | Nickel (Pure Nickel) |
| Heat Transfer Coefficient | Up to 8000 W/m²·K (depending on flow) |
| Plate Thickness | 0.4 mm – 0.6 mm |
| Connection Ports | 1" – 2" (customizable) |
| Weight (10-plate model) | Approx. 8 kg |
Customer Benefits
- Space-Saving: The compact design reduces floor space requirements by up to 70% compared to traditional shell-and-tube heat exchangers, making it perfect for retrofit projects.
- Energy Efficiency: Dual-embossed plates create turbulent flow, improving heat transfer rates and reducing energy consumption by up to 25%.
- Low Maintenance: No gaskets means fewer leak points; the nickel-brazed construction withstands thermal cycling without loosening.
- Corrosion Resistance: 316L stainless steel provides excellent resistance to chlorides, acids, and caustic solutions, extending service life in harsh environments.
- Easy Installation: Lightweight and compact, it can be mounted on walls, frames, or directly in pipelines. Connection ports are easily accessible.
- Customizable: Plate count, port size, and overall dimensions can be tailored to your specific flow and temperature requirements.
Anping County Boli Hardware Wiremesh Products Factory has been a reliable supplier to global markets since 1998, exporting to North America, Europe, Southeast Asia, Africa, and more. With an annual export value of US$5-10 million, we serve clients in food processing, chemical, HVAC, and renewable energy industries. Our heat exchangers undergo rigorous pressure testing and performance verification before shipment. We are committed to providing high-quality products at competitive prices, with fast delivery from our factory in Hengshui, Hebei. Choose our Nickel-Brazed Immersion Dual-Embossed Plate Heat Exchanger for dependable thermal management that reduces your operating costs and downtime. Contact us today for a quote or technical consultation – we ship from Tianjin, Qingdao, or Shanghai ports.
Frequently Asked Questions
-
Q: What is the difference between a nickel-brazed and a copper-brazed heat exchanger?
A: Nickel brazing uses pure nickel as the filler metal, which is more corrosion-resistant than copper. It is ideal for applications where copper contamination is unacceptable, such as in food processing, pharmaceuticals, or deionized water systems. Copper brazing is suitable for general HVAC but may not withstand aggressive fluids. -
Q: Can this heat exchanger be used with steam?
A: Yes, the maximum temperature of 120°C allows for use with low-pressure steam (up to 2 bar absolute). For higher temperature steam, we recommend our high-temperature series (available upon request). -
Q: What fluids are compatible with 316L stainless steel?
A: 316L is compatible with water, oils, mild acids, alkalis, and many organic solvents. It is not recommended for strong hydrochloric acid or sulfuric acid above 10% concentration. Please consult our technical team for specific fluid compatibility. -
Q: How do I clean the heat exchanger if fouling occurs?
A: The dual-embossed design reduces fouling, but if necessary, it can be cleaned by circulating a mild detergent or acid solution (e.g., 5% citric acid) at low temperature. For severe fouling, the unit can be disassembled and plates cleaned individually – though nickel brazed units are not designed for repeated disassembly. We recommend installing a strainer before the unit to prevent debris. -
Q: What is the typical lead time?
A: For standard models with 10-30 plates, lead time is 15-20 working days. Customized units may take 25-30 working days. We offer expedited shipping for urgent orders. -
Q: Do you provide pressure test certificates?
A: Yes, each unit is hydrostatically tested at 1.5 times the rated pressure (22.5 Bar) before shipment, and a test certificate is included with the shipment. Additional certification (e.g., material test reports) is available upon request. -
Q: Can I get a sample for testing?
A: We offer sample units for evaluation. Please contact our sales team to discuss your requirements. The sample cost is typically deducted from the first bulk order. -
Q: What is the warranty period?
A: We provide a standard 12-month warranty against manufacturing defects from the date of shipment. Extended warranty options are available for an additional fee.
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