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Help CenterPLC Controlled Stainless Steel Hot Plate Heat Exchanger, 380V 3-Phase, for Condensers and Evaporators
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Welcome to Anping County Boli Hardware Wiremesh Products Factory – a trusted manufacturer since 1998, specializing in precision heat transfer solutions. Our PLC Controlled Stainless Steel Hot Plate Heat Exchanger (380V, 3-Phase) is designed for demanding industrial applications, particularly in condensers and evaporators. With over 20 years of experience and annual export value exceeding US$5 million, we deliver reliable, high-performance heat exchangers that optimize energy efficiency and process control.
This advanced heat exchanger integrates a programmable logic controller (PLC) for precise temperature monitoring and automated operation, ensuring consistent performance in critical environments. Built from high-grade stainless steel and powered by a robust 380V 3-phase electrical system, it is engineered to withstand harsh conditions while maintaining excellent thermal conductivity. Whether you need to recover heat, condense vapors, or evaporate liquids, this unit offers a versatile solution tailored to your specific process requirements.
Below is a detailed breakdown of the product's features, technical specifications, and benefits for your business.
Key Features & Technical Specifications
- PLC Control System: Fully programmable via user-friendly interface, enabling real-time adjustment of temperature, flow rate, and cycle times. Supports remote monitoring and data logging.
- Stainless Steel Construction: Made from food-grade 304 or 316 stainless steel (optional), offering excellent corrosion resistance and durability for both acidic and alkaline media.
- 380V 3-Phase Power: Designed for heavy-duty industrial mains, providing stable and efficient operation with minimal power loss.
- Hot Plate Design: Compact, high-surface-area plates maximize heat transfer efficiency while reducing footprint. Suitable for both condensers and evaporators.
- High Temperature & Pressure Tolerance: Operating temperature range up to 250°C (482°F) and pressure rating up to 2.0 MPa (customizable).
- Energy Saving: PLC-controlled optimization reduces energy consumption by up to 20% compared to traditional manual systems.
- Modular Configuration: Available in single-pass or multi-pass arrangements, with optional insulation jackets and drain valves.
- Easy Maintenance: Removable plate packs simplify cleaning and inspection. All gaskets are replaceable.
| Parameter | Value |
|---|---|
| Material | Stainless Steel 304/316 |
| Power Supply | 380V, 3-Phase, 50/60Hz |
| Control System | PLC with HMI touchscreen (optional) |
| Max Operating Temperature | 250°C (482°F) |
| Max Operating Pressure | 2.0 MPa (290 psi) |
| Heat Transfer Area | Customizable (0.5 – 20 m²) |
| Connection Size | DN20 – DN100 (flanged/threaded) |
| Weight | Approx. 50 – 500 kg (configurable) |
Benefits for Your Business
- Enhanced Process Control: The PLC automates temperature regulation, reducing human error and ensuring consistent product quality in evaporation or condensation processes.
- Reduced Downtime: Robust stainless steel construction and easy-to-replace gaskets extend service life and simplify maintenance.
- Flexible Integration: Compatible with existing control systems (Modbus, Profibus optional). Can be custom-designed for retrofit or new installations.
- Cost Savings: Higher thermal efficiency (up to 95%) means lower energy bills and faster payback. The PLC’s adaptive algorithms further optimize energy usage.
- Global Compliance: Manufactured in accordance with international standards (e.g., ASME, PED, GB – available upon request). Our factory is experienced in exporting to North America, Europe, Asia, and more.
Trust & Reliability
Since 1998, Anping County Boli Hardware Wiremesh Products Factory has been a reliable partner in industrial manufacturing. Our annual export value of US$5-10 million reflects strong global demand and customer satisfaction. We ship from major ports including Tianjin, Qingdao, and Shanghai, ensuring timely delivery worldwide. Our dedicated engineering team provides technical support, installation guidance, and after-sales service. With a broad market presence spanning North America, South America, Europe, Africa, Oceania, and Asia, we understand diverse industry requirements and can tailor our heat exchangers to your specific needs.
We invite you to contact us for a custom quotation or technical consultation. Our PLC-controlled stainless steel hot plate heat exchanger is the ideal solution for your condensers and evaporators. Let us help you achieve higher efficiency, lower operating costs, and reliable performance.
Frequently Asked Questions (FAQ)
-
Q: What is the typical delivery time for a custom heat exchanger?
A: Standard lead time is 15–30 working days, depending on complexity and order volume. We can expedite urgent orders upon request. -
Q: Can this heat exchanger be used for both heating and cooling?
A: Yes, it is designed for both condensation and evaporation processes. The PLC can be programmed to switch between heating and cooling modes if needed. -
Q: What type of PLC is used? Is it compatible with my existing system?
A: We use industrial-grade PLCs (e.g., Siemens, Allen-Bradley, or Mitsubishi – optional). Communication protocols like Modbus RTU/TCP, Profibus, or Ethernet/IP can be integrated. Please specify your requirements. -
Q: Do you provide installation and commissioning support?
A: Yes, we offer remote technical support and can arrange on-site commissioning for large projects. Detailed manuals and wiring diagrams are included. -
Q: What stainless steel grades are available? Is 316L available?
A: Standard is 304 stainless steel. For corrosive environments, 316L or 904L are available as options. Please advise your media composition. -
Q: How do I clean the heat exchanger plates?
A: The plates can be easily removed for manual cleaning or chemical circulation. The PLC can assist in automated cleaning cycles (CIP) if configured. -
Q: What is the warranty period?
A: We offer a 12-month warranty covering manufacturing defects. Extended warranty (up to 3 years) is available as an option. -
Q: Can I get a sample unit before placing a bulk order?
A: Yes, sample orders are accepted. We can provide a small-scale version for testing. Contact our sales team for details.
For more information or to request a quote, please reach out to our export team. We look forward to serving you!
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