Contact Platform Support
Help CenterPLC Controlled Double-layer Spiral Coil Steam-Cooled Evaporator, Automated Operation
Product Spotlights
Related Products
-
Epoxy Coated Double-layer Spiral Coil Steam-Cooled Evaporator for Corrosive EnvironmentsNegotiableMOQ: 1 Piece -
304 Stainless Steel Double-layer Spiral Coil Steam-Cooled Evaporator, 10 Bar Design Pressure, 200°C Max TempNegotiableMOQ: 1 Piece
-
Double-layer Spiral Coil Steam-Cooled Evaporator for Food & Beverage, Sanitary DesignNegotiableMOQ: 1 Piece
-
Compact Double-layer Spiral Coil Steam-Cooled Evaporator, Low Energy Consumption DesignNegotiableMOQ: 1 Piece
-
High Efficiency Double-layer Spiral Coil Steam-Cooled Evaporator With 12mm Tube DiameterNegotiableMOQ: 1 Piece
As a manufacturer with over 25 years of experience since 1998, Anping County Boli Hardware Wiremesh Products Factory is proud to introduce our PLC Controlled Double-layer Spiral Coil Steam-Cooled Evaporator. This advanced equipment is designed for industries requiring precise and efficient evaporation processes, combining automated operation with robust construction. Our factory, with an annual export value of US$5 Million to US$10 Million, serves markets across North America, South America, Europe, Asia, and beyond, ensuring that our products meet diverse international standards. The evaporator's core advantage lies in its PLC-controlled automation, which minimizes human intervention while maximizing consistency and reliability.
This evaporator features a double-layer spiral coil design that enhances heat transfer efficiency and reduces energy consumption. The steam-cooled mechanism ensures stable temperature control, making it suitable for heat-sensitive materials. The entire system is operated via a programmable logic controller (PLC), allowing for easy parameter adjustment, real-time monitoring, and fault diagnosis. Whether you need to concentrate liquids, recover solvents, or purify wastewater, this evaporator delivers high performance with minimal downtime.
Key Features & Technical Specifications
- PLC Automated Control System: Touchscreen HMI interface with preset programs for different evaporation tasks. Supports remote monitoring and data logging.
- Double-layer Spiral Coil: Constructed from high-grade stainless steel (SUS304/316L optional), maximizing heat transfer area while occupying minimal floor space.
- Steam-Cooled Condensation: Utilizes a closed-loop steam cooling system to efficiently condense vapor, reducing water consumption compared to traditional cooling methods.
- High Evaporation Capacity: Available in multiple models with evaporation rates from 50 L/h to 1000 L/h, customizable to your production needs.
- Energy-Saving Design: Integrated heat recovery system reduces overall energy usage by up to 30% compared to conventional evaporators.
- Automated Operation: Fully automatic start-up, shutdown, and cleaning cycles. Alarm notifications for abnormal conditions ensure safety.
- Modular Construction: Easy to install, maintain, and expand. Components are interchangeable for quick servicing.
- Compliance: Designed according to international pressure vessel standards (optional certification available upon request).
| Parameter | Specification |
|---|---|
| Model | BLE-SCE-100 to BLE-SCE-1000 |
| Evaporation Capacity | 50 L/h – 1000 L/h (customizable) |
| Operating Temperature | Up to 180°C (controlled by PLC) |
| Power Supply | 380V/50Hz or 480V/60Hz (custom) |
| Material | SUS304 / SUS316L / Duplex Steel |
| Dimensions (L×W×H) | Varies by model (approx. 2m×1.5m×2.5m for 200L/h) |
| Control System | Siemens / Mitsubishi PLC (optional) |
Benefits for Your Business
- Enhanced Productivity: Automated operation reduces labor costs and human error, allowing 24/7 continuous production.
- Superior Product Quality: Precise temperature and pressure control maintain product consistency, especially for heat-sensitive materials.
- Lower Operational Costs: Energy-efficient design and reduced water consumption lead to significant savings over time.
- Easy Integration: Compact footprint and modular design fit into existing production lines with minimal modification.
- Global Support: Our experienced team offers installation supervision, training, and after-sales service. Spare parts are readily available.
At Anping County Boli Hardware Wiremesh Products Factory, we have been manufacturing high-quality industrial equipment for over two decades. Our products are exported to more than 30 countries, including the United States, Germany, Brazil, and Australia. With an annual export value exceeding US$5 Million, we have established a reputation for reliability and innovation. Every evaporator undergoes rigorous testing before shipment, ensuring it meets your specifications. We also offer customization options for unique process requirements.
Choose our PLC Controlled Double-layer Spiral Coil Steam-Cooled Evaporator to upgrade your evaporation process. Contact us today for a detailed quotation or technical consultation. Our team is ready to assist you with a tailored solution that fits your production goals.
Frequently Asked Questions (FAQ)
-
Q: What materials can be processed with this evaporator?
A: This evaporator is suitable for a wide range of liquids, including chemical solutions, pharmaceutical intermediates, food extracts, and wastewater. The material of construction (stainless steel or duplex) can be selected based on the corrosiveness of your fluid. -
Q: Can the PLC be programmed for different recipes?
A: Yes, the PLC supports multiple preset programs. You can easily switch between recipes for different products, and parameters like temperature, pressure, and flow rate are fully adjustable. -
Q: What is the typical maintenance requirement?
A: The evaporator is designed for low maintenance. Regular cleaning of the spiral coils and periodic inspection of seals and valves are recommended. The automated cleaning cycle reduces manual effort. -
Q: Do you provide installation and training?
A: Yes, we offer on-site installation supervision and operator training. Remote support via video call is also available. Detailed manuals are included. -
Q: Is this evaporator energy-efficient compared to traditional models?
A: Absolutely. The double-layer spiral coil design and heat recovery system can reduce energy consumption by up to 30% compared to single-layer or direct steam jacketed evaporators. -
Q: What is the lead time for a custom order?
A: Standard lead time is 30-45 days, depending on the complexity of customization. We can expedite for urgent orders upon request. -
Q: Does the system have safety features?
A: Yes, it includes overload protection, emergency stop, pressure relief valves, and automatic shutdown in case of abnormal conditions. All safety components comply with international standards. -
Q: Can I get a sample test before purchasing?
A: We offer a pilot testing service at our facility. You can send your material for a trial run, and we will provide a detailed report on evaporation performance.
Send Inquiry to This Supplier
You May Also Like
-
Double-layer Spiral Coil Steam-Cooled Evaporator With 1-Year Warranty and Mill Test ReportNegotiableMOQ: 1 Piece
-
Standard Compliant Double-layer Spiral Coil Steam-Cooled Evaporator, Technical Support IncludedNegotiableMOQ: 1 Piece
-
Excellent Toughness PA66 Nylon Mesh High-Toughness PA66 Nylon Mesh for Industrial Filtration and SeparationNegotiableMOQ: 1000 Square Feet
-
High-Strength PA66 Monofilament Mesh – Excellent Toughness for Screen Printing and Sieving ApplicationsNegotiableMOQ: 1000 Square Feet
-
Heat-Stabilized PA66 Nylon Mesh With Excellent Toughness for Industrial Oven Conveyor BeltsNegotiableMOQ: 1000 Square Feet
-
Stable-Dimension PA66 Nylon Fabric Mesh With High Impact Strength for Printing & CoatingNegotiableMOQ: 1000 Square Feet
-
Excellent Toughness PA66 Nylon Screen Mesh for Food Processing and Pharmaceutical IndustryNegotiableMOQ: 1000 Square Feet
-
High-Performance PA66 Nylon Mesh for Precision Sieving and Particle ClassificationNegotiableMOQ: 1000 Square Feet
-
Durable PA66 Nylon Mesh With Superior Toughness for Mining and Aggregate ScreeningNegotiableMOQ: 1000 Square Feet
-
Excellent Toughness PA66 Nylon Filter Mesh – Chemical Resistant and Long-LastingNegotiableMOQ: 1000 Square Feet
