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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., a trusted manufacturer specializing in advanced chemical processing equipment. Our Hydrochloric Acid Production System with Fully Automatic Control and 1 Year Warranty, Standard Compliant is engineered to deliver consistent, high-purity HCl for a wide range of industrial applications. Backed by years of expertise and a global customer base, this system combines automation, safety, and reliability to optimize your production processes.
This system is designed for seamless integration into existing facilities, offering fully automatic PLC-based control that minimizes manual intervention and ensures stable output. With a 1-year warranty and compliance with international standards, you can invest with confidence. Below we detail the key features, technical specifications, and benefits that make this system a valuable addition to your operations.
Key Features and Technical Specifications
Fully Automatic Control: Equipped with a programmable logic controller (PLC) and a touch screen human-machine interface (HMI) for real-time monitoring, parameter adjustment, and alarm management.
Robust Corrosion Resistance: Constructed from high-grade corrosion-resistant materials such as Hastelloy or PTFE-lined components, ensuring long service life even in harsh acidic environments.
Flexible Capacity: Available in standard capacities from 10 kg/h to 5000 kg/h, with customizable options to meet specific production requirements.
High Purity Output: Produces hydrochloric acid with purity ranging from 31% to 37%, adjustable via control settings to suit downstream processes.
Comprehensive Safety Features: Includes emergency shutdown, pressure relief valves, leak detection, and automatic gas scrubbing systems to protect operators and the environment.
Energy Efficiency: Optimized reaction design reduces energy consumption, lowering operational costs without compromising output.
1 Year Warranty: Covers parts and labor, with responsive technical support available globally.
Standard Compliant: Designed to meet international engineering and safety standards (specific certifications available upon request).
| Parameter | Specification |
|---|---|
| Capacity Range | 10 – 5000 kg/h (customizable) |
| HCl Purity | 31% – 37% (adjustable) |
| Control System | PLC + Touch Screen HMI |
| Power Supply | 380V/50Hz, three-phase (customizable) |
| Operating Temperature | Up to 150°C (depending on design) |
| Warranty Period | 1 Year (parts and labor) |
Detailed Benefits for Your Business
Increased Productivity: The fully automatic system reduces manual labor and human error, allowing continuous operation with minimal downtime. Operators can focus on other critical tasks.
Consistent Product Quality: Precise control of reaction parameters ensures uniform HCl concentration, reducing waste and rework. This is critical for industries like pharmaceuticals and fine chemicals where purity is paramount.
Lower Operating Costs: Energy-efficient design and reduced maintenance requirements due to corrosion-resistant materials translate to significant savings over the system’s lifespan.
Enhanced Safety: Integrated safety interlocks and automatic shutdown prevent hazardous incidents. Leak detection and gas scrubbing protect personnel and comply with environmental regulations.
Easy Integration: Modular design allows for straightforward installation into existing production lines. Customizable interfaces and output options ensure compatibility with your current infrastructure.
Global Support: As a manufacturer with a presence in multiple continents, we provide prompt after-sales service and spare parts availability. Our team can assist with installation, commissioning, and training.
Trust and Reliability from Tianjin ZhuoLiNeng Technology
With our main markets spanning North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market, ZLN has established a strong reputation for quality and dependability. Our factory is located in Tianjin, China, a major port city that enables efficient worldwide shipping. We are committed to continuous improvement and customer satisfaction, which is why we back every system with a solid 1-year warranty and responsive technical support.
Choosing our Hydrochloric Acid Production System means investing in a solution that balances performance, safety, and cost-effectiveness. Whether you need a small-scale unit for laboratory use or a large industrial plant, we can tailor the system to your exact specifications. Contact us today to discuss your requirements and receive a customized proposal.
Frequently Asked Questions (FAQ)
What is the standard capacity range of this system?
Our standard systems cover capacities from 10 kg/h to 5000 kg/h. Custom capacities outside this range are available upon request.Can the output purity of hydrochloric acid be adjusted?
Yes, the fully automatic control system allows you to adjust the HCl concentration between 31% and 37% to meet your process needs.What materials are used to resist corrosion?
We use high-grade corrosion-resistant alloys such as Hastelloy, as well as PTFE-lined components, ensuring long-term durability in acidic environments.How does the fully automatic control work?
The system uses a PLC and touch screen HMI to monitor and control temperature, pressure, flow rates, and reaction parameters. It can be programmed for unattended operation with alarm notifications.What safety features are included?
Safety features include emergency shutdown, pressure relief valves, automatic leak detection, and an integrated gas scrubbing system to neutralize any emissions.Does the 1-year warranty cover all parts?
The warranty covers manufacturing defects in parts and labor for one year from the date of commissioning. Consumables and wear items are excluded. Full terms are provided in the contract.Do you provide installation and training services?
Yes, we offer on-site installation supervision and operator training as part of our after-sales support. Remote assistance is also available.What is the typical lead time for delivery?
Lead time depends on the system size and customization. Standard units can be shipped within 4–6 weeks after order confirmation. Please contact us for a specific timeline.
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