Contact Platform Support
Help CenterTriple-effect Evaporation Unit for Pharmaceutical Wastewater Treatment With GMP Compliant Design
Product Spotlights
Related Products
-
Factory Direct Triple-effect Evaporation Unit With 1-Year Warranty and Installation GuidanceUS$ 5480 - 783800MOQ: 1 Combo -
Triple-effect Evaporation Unit 1000L/H With 304 Stainless Steel and PLC Controller for Industrial WastewaterUS$ 5480 - 783800MOQ: 1 Combo
-
Triple-effect Evaporation System With Vacuum Pump and Shell-and-Tube Heat Exchanger 1500L/HUS$ 5480 - 783800MOQ: 1 Combo
-
Auto Triple-effect Evaporation Concentration System 220V IP65 Waterproof 500L/HUS$ 12140 - 8530000MOQ: 1 Combo
-
Triple-effect Evaporator Concentrator 304/316L Stainless Steel 0-200°C OperatingUS$ 12140 - 8530000MOQ: 1 Combo
Qingdao Conqinphi Environmental Technology Group Co., Ltd., a trusted manufacturer established in 2015, is proud to introduce our Triple-effect Evaporation Unit for Pharmaceutical Wastewater Treatment. This system is engineered with a GMP compliant design to meet the strictest requirements of the pharmaceutical industry. It delivers exceptional energy efficiency and robust performance for treating complex wastewater streams, including those from API synthesis and solvent recovery. Our solution helps manufacturers reduce operating costs while ensuring environmental compliance and product purity.
How Triple-Effect Evaporation Works:
- Energy Cascade: The first effect uses live steam; the vapor generated then heats the second effect, and the second effect’s vapor heats the third. This cascading reuse of latent heat reduces overall steam consumption by up to 70% compared to single-effect systems.
- Vacuum Operation: Each effect operates under progressively lower pressure, enabling efficient evaporation at lower temperatures (60–100°C) – ideal for heat-sensitive pharmaceutical compounds.
- Closed Loop: Condensed distillate is collected for potential reuse, while concentrated waste is minimized for disposal.
Key Technical Specifications:
| Parameter | Value / Range |
| Number of Effects | 3 |
| Evaporation Capacity | 500 – 5000 L/h (customizable) |
| Operating Temperature | 60°C – 100°C (vacuum dependent) |
| Steam Consumption | ~0.4 – 0.6 kg steam / kg water evaporated |
| Electric Power | 10 – 50 kW (depending on scale) |
| Materials of Construction | SS316L / SS304 / Hastelloy (optional) |
| Control System | PLC + HMI with remote monitoring capability |
GMP Compliant Design Features & Benefits:
- Sanitary Construction: All product-contact surfaces are made of 316L stainless steel with a surface finish Ra ≤ 0.8 µm, preventing bacterial growth and facilitating cleaning.
- CIP (Clean-in-Place) Capability: Integrated spray balls and dedicated CIP circuits allow automated cleaning without disassembly, reducing downtime and cross-contamination risk.
- Full Traceability: Welding documents, material certificates, and pressure test reports are provided for every unit, supporting your validation process.
- Accessibility: Manholes and inspection ports are strategically placed for easy maintenance and visual inspection, complying with GMP guidelines.
- Leak-Proof Design: Double mechanical seals on pumps and gasketed connections minimize fugitive emissions and product loss.
- Low Noise Level:
Customer Advantages:
- Energy Savings: Triple-effect design cuts steam usage by up to 70%, significantly lowering utility bills.
- High Recovery Rate: Typical water recovery >95%, with concentrated solids volume reduced by 90%.
- Flexible Customization: Capacity, control logic, and material grades can be tailored to specific waste streams and site requirements.
- Quick Installation: Modular skid-mounted design reduces on-site installation time to 3–5 days.
- Global Support: Our after-sales team provides commissioning, training, and remote troubleshooting via VPN access.
Why Choose Qingdao Conqinphi?
With over 8 years of experience in environmental equipment manufacturing, we operate a 10,000–30,000 m² factory and export annually between US$10 million and US$50 million to markets across North America, Europe, Southeast Asia, and Oceania. Our dedicated team of 201–300 employees ensures every unit meets stringent quality standards. We hold multiple management system certifications including ISO9001, ISO14000, OHSAS18001, and SA8000, reflecting our commitment to quality, environment, and social responsibility. All equipment is shipped from Qingdao port with full documentation. Contact us today to discuss your pharmaceutical wastewater treatment needs and receive a customized proposal with competitive pricing and short lead times.
Frequently Asked Questions (FAQ)
1. What is the typical energy saving of a triple-effect evaporator compared to a single-effect unit?
A triple-effect system typically consumes about 0.4–0.6 kg of steam per kg of water evaporated, which is 60–70% less steam than a single-effect evaporator (which consumes 1.0–1.2 kg steam/kg water). This translates to substantial operational cost reduction.
2. Which types of pharmaceutical wastewater can this unit handle?
It is suitable for a wide range of streams, including API mother liquor, solvent recovery effluents, cleaning solutions, and high-concentration organic wastewater. We recommend a lab test on your specific sample to confirm compatibility and optimize parameters.
3. Do you provide GMP validation documentation?
Yes, we provide an optional GMP compliance package that includes IQ/OQ protocols, material certificates, weld maps, surface roughness reports, and FAT documentation. The package aligns with international GMP guidelines.
4. What materials are available for wetted parts?
Standard material is SS316L for all product-contact surfaces. For highly corrosive streams, we also offer SS304, duplex stainless steel, or Hastelloy C-276. The choice depends on the pH, chloride content, and temperature of your wastewater.
5. What capacity ranges do you offer?
Our standard capacities range from 500 L/h to 5000 L/h. Custom designs up to 10,000 L/h or more can be engineered upon request. We also offer modular expansion options for growing facilities.
6. How much floor space is required for installation?
A typical 1000 L/h unit occupies approximately 6 m (L) × 3 m (W) × 4.5 m (H). Exact dimensions vary with capacity and configuration. Our layout drawing service is provided free of charge to help you plan the installation.
7. What is the delivery time for a standard unit?
Standard units (500–2000 L/h) are typically delivered within 60–90 days after order confirmation. Customized or larger units may require 100–120 days. Expedited options are available for urgent projects.
8. Do you offer after-sales service and spare parts?
Yes, we provide a 12-month warranty on all components, plus lifetime technical support. A stock of common spare parts (gaskets, seals, control boards) is maintained for quick shipment. Our service team can be dispatched for on-site repairs within 48 hours for most regions.
Send Inquiry to This Supplier
You May Also Like
-
Complete Triple-effect Evaporation Concentrator Package Including Installation and Mill Test ReportUS$ 12140 - 8530000MOQ: 1 Combo
-
Triple-effect Evaporation Concentrator for Pharmaceutical Wastewater Treatment ApplicationUS$ 12140 - 8530000MOQ: 1 Combo
-
304 Stainless Steel Triple-effect Evaporation Concentration Equipment With PLC Control for Chemical IndustryUS$ 12140 - 8530000MOQ: 1 Combo
-
Triple-effect Falling Film Evaporation Concentrator PLC Touch Screen 380V 50HzUS$ 12140 - 8530000MOQ: 1 Combo
-
Triple-effect Evaporation Concentration System With 1-Year Warranty and Technical TrainingUS$ 12140 - 8530000MOQ: 1 Combo
-
Steam-Heated Triple-effect Evaporation Concentration Machine 1000L/H 304 SSUS$ 12140 - 8530000MOQ: 1 Combo
-
Efficient Triple-effect Evaporation Equipment for Food Processing Syrup ConcentrationUS$ 12140 - 8530000MOQ: 1 Combo
-
Industrial Triple-effect Evaporation Equipment With CIP Cleaning System 1500L CapacityUS$ 12140 - 8530000MOQ: 1 Combo
-
Acid-Proof Alkali-Resistant Triple Three Effect Evaporator for Food Additive ConcentrationUS$ 640 - 887000MOQ: 1 Combo
-
Explosion-Safe Noise-Reduced Triple Three Effect Evaporator for Seasoning Sauce ConcentrationUS$ 2840 - 2548000MOQ: 1 Combo
