Fully Automatic Liquid Chlorine Dosing System With PLC Control and Skid Mounted Plug-Play Design
Product Spotlights
Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd is proud to introduce our Fully Automatic Liquid Chlorine Dosing System with PLC Control and Skid Mounted Plug-Play Design. As a professional manufacturer located in Tianjin, China, we focus on delivering reliable and efficient water treatment solutions. This dosing system is engineered to provide precise chemical injection for disinfection and water quality control, ensuring consistent performance even in demanding environments. With a plug-play skid design, installation is quick and hassle-free, making it an ideal choice for municipal water plants, industrial processes, and swimming pools worldwide.
Product Features & Benefits
Fully Automatic Operation: The PLC-based control system automatically adjusts dosing rates based on real-time flow or residual chlorine signals, eliminating manual intervention and reducing labor costs.
Skid-Mounted Plug-Play Design: All components (pump, controller, piping, valves) are pre-assembled on a sturdy skid. Simply connect inlet/outlet and power, and the system is ready to run.
High Precision Dosing: Using a diaphragm metering pump or peristaltic pump, the system delivers accurate chlorine dosage from 0.5 L/h up to 500 L/h, with ±1% repeatability.
Robust Material Options: Parts in contact with liquid chlorine are made of corrosion-resistant materials such as PVC, PP, or stainless steel 316 to ensure long service life.
Intuitive HMI Touchscreen: The PLC controller comes with a user-friendly HMI display for setting parameters, monitoring status, and viewing historical data.
Fail-Safe Safety Features: Includes low-level alarm, leakage detection, and emergency stop functions to ensure operator safety.
Low Maintenance: Modular design with easy-access parts simplifies servicing and reduces downtime.
Technical Specifications
| Parameter | Details |
|---|---|
| Model Series | ZLN-CL-XXX (customizable) |
| Dosing Range | 0.5 – 500 L/h |
| Control Signal | 4-20 mA / RS485 / Pulse Input |
| Power Supply | AC 220V / 380V, 50/60Hz (single/three phase optional) |
| Operating Temperature | 0 – 50°C |
| Protection Class | IP54 (control panel), IP65 (optional) |
| Skid Dimensions | Customized based on capacity |
| Applicable Chemicals | Liquid chlorine (sodium hypochlorite, bleach, chlorine dioxide, etc.) |
Why Choose ZLN Fully Automatic Chlorine Dosing System?
Plug-and-Play Convenience: No need for on-site assembly or complex piping. The pre-engineered skid reduces installation time by up to 70%.
Precision Control: The PLC with PID algorithm ensures stable residual chlorine within ±0.05 ppm, meeting stringent water quality standards.
Expandable & Customizable: Options like remote monitoring via GSM/WiFi, multi-point injection, and integrated flow meters are available upon request.
Energy Efficient: Variable frequency drive (VFD) option for the dosing pump reduces power consumption by up to 30% compared to constant speed systems.
Trust & Track Record
Our company, Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd, has been a reliable manufacturer for over a decade. We are certified with a strict quality management system. Our products have been exported to North America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, the Middle East, East Asia, Western Europe, Central America, Northern Europe, Southern Europe, South Asia, and the domestic market. Each dosing system undergoes rigorous testing before shipment. We offer comprehensive technical support, spare parts availability, and fast after-sales service. Choosing ZLN means investing in a system that delivers consistent performance and long-term value.
Frequently Asked Questions
Q: What is the typical installation time for this skid-mounted system?
A: Since it is a plug-play design, installation usually takes only 2–4 hours for a standard unit, including connecting pipes and power. No special tools required.Q: Can the PLC control system integrate with existing SCADA or BMS?
A: Yes, the PLC supports MODBUS RTU/TCP communications (RS485 or Ethernet). Integration with your facility’s monitoring system is straightforward.Q: What materials are used for wetted parts?
A: Standard wetted parts are PVC/PP; for higher temperature or aggressive chemicals, 316L stainless steel or PVDF is available as an upgrade.Q: How do I determine the correct dosing capacity for my application?
A: We need the water flow rate (m³/h) and the desired chlorine residual. Our sales engineer will provide a sizing calculation based on your parameters. Contact us for a free evaluation.Q: Is the system safe if there is a chlorine leak?
A: Absolutely. The system is equipped with a chlorine gas detector (optional) and automatic shutdown valve. The skid also has a containment basin to prevent spills.Q: What is the warranty period?
A: Standard warranty is 12 months from shipment. Extended warranty up to 36 months is available upon request.Q: Can I get a system for a very small flow rate, e.g., 0.1 L/h?
A: Yes, we have a mini series capable of dosing from 0.02 L/h. However, the standard model range starts at 0.5 L/h. Customization for lower flows is possible.Q: Do you provide spare parts and technical documentation?
A: Yes, we supply a complete spare parts list, user manual, wiring diagram, and PLC program backup. Local distributors in many regions stock common spare parts.
Contact us today to get a quote or discuss your specific requirements. Our team is ready to help you find the perfect liquid chlorine dosing solution for your facility.
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