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Welcome to Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd. – your reliable partner for efficient and cost-effective hydrochloric acid production solutions. Our Hydrochloric Acid Plant Accepting Salt Purity Only NACL>89% is engineered to help you significantly lower your raw material investment without compromising output quality. By accepting common salt with a minimum NaCl content of 89%, this plant allows you to source less expensive, widely available salt, reducing your overall production cost. Designed and manufactured by our experienced team in Tianjin, China, the plant integrates advanced process control and robust materials to ensure long-lasting performance.
Key Features & Technical Specifications
Low Raw Material Requirement: Specifically designed for salt with NaCl ≥ 89%, enabling use of lower-grade salt that costs 30–50% less than high-purity alternatives.
Flexible Plant Capacity: Customizable from 5,000 to 150,000 metric tons per year of hydrochloric acid (31% or 36% concentration).
Advanced Process Technology: Utilizes proven Mannheim or Hargreaves processes (optional) for high conversion efficiency and minimal byproduct waste.
Durable Construction: Main reactor and piping made of carbon steel with anti-corrosion lining; optional titanium or Hastelloy for critical sections.
Automation & Control: PLC/DCS system monitors temperature, pressure, concentration, and flow in real time, ensuring stable operation and product consistency.
Energy Saving Design: Integrated heat recovery system reduces energy consumption by up to 15% compared to conventional plants.
Environmental Compliance: Equipped with scrubbing and absorption towers to meet local emission standards (customizable for different regions).
| Parameter | Specification |
|---|---|
| Raw Salt Purity (NaCl) | ≥ 89% |
| HCl Concentration (Product) | 31% or 36% (adjustable) |
| Design Temperature | 800–1000°C (reactor) |
| Operating Pressure | Atmospheric (slight negative) |
| Electricity Consumption | ~150–200 kWh per ton of HCl |
| Byproduct (Sulfate/Rayon grade) | Sodium sulfate or calcium sulfate (optional recovery) |
| Control System | PLC + SCADA (optional remote monitoring) |
Benefits for Your Business
Significant Cost Savings: Lower-grade salt (NACL 89–94%) costs 30–50% less than refined salt (NACL>99%), directly reducing your raw material expenses.
Wider Material Sourcing: You can source salt from multiple local suppliers, not limited to high-purity producers.
Reliable Output Quality: Despite lower-input purity, our plant’s purification and absorption stages produce hydrochloric acid that meets industry standards (e.g., 31% or 36% concentration with low impurities).
Low Maintenance: Corrosion-resistant materials and modular design simplify upkeep; spare parts are readily available from ZLN.
Scalable Investment: Start with a smaller capacity and expand later; the plant accepts the same raw material regardless of scale.
Why Choose ZLN?
At Tianjin ZhuoLiNeng (ZLN) Technology Co., Ltd., we have been manufacturing chemical process equipment for over a decade. Our team holds certification, ensuring quality management from design to delivery. We serve clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our factory in Tianjin has a strong supply chain, enabling timely shipment and competitive pricing. With a dedicated after-sales team, we provide installation guidance, commissioning support, and spare parts supply. Trust ZLN for a hydrochloric acid plant that maximizes your profit by minimizing salt cost.
Contact us today to discuss your specific salt quality and desired capacity. Let us design a custom solution that turns low-grade salt into high-value hydrochloric acid, boosting your competitive edge.
Frequently Asked Questions (FAQ)
Q: What is the minimum salt purity your plant can handle?
A: Our plant is designed for salt with NaCl content ≥ 89%. It can also process higher purity salt without any issue.Q: Will using low-purity salt affect the quality of hydrochloric acid?
A: No. The plant includes a purification stage (e.g., washing and absorption columns) that removes impurities such as calcium, magnesium, and sulfate, producing HCl that meets standard specifications (31% or 36% withQ: How much investment can I save on salt?
A: Typically, salt with 89–93% purity costs 30–50% less than refined salt (99%+). For a 50,000 MTPA plant, annual savings can exceed USD 1 million, depending on local salt prices.Q: What is the typical lead time for delivery?
A: Standard lead time is 4–6 months from order confirmation, depending on capacity and customization. Faster delivery can be arranged for standard models.Q: Does the plant require special operators?
A: The PLC/DCS control system minimizes manual intervention. We provide training for your operators during commissioning. Basic chemical processing knowledge is sufficient.Q: Can the plant be expanded later?
A: Yes, the modular design allows capacity expansion by adding parallel reactors or absorption towers. We can provide a scalability plan.Q: What about after-sales support?
A: ZLN offers 24/7 online technical support, spare parts supply, and optional on-site maintenance contracts. Our team responds within 24 hours to inquiries.Q: Do you provide installation service?
A: Yes, we can send our engineers for on-site installation and commissioning supervision (travel expenses covered by buyer). Detailed drawings and manuals are also provided.
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