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Help CenterHeavy Duty Commercial Vehicle Dual Port Tubing Joint Molding Service IATF16949 PA66 GF30 Auto Pipeline Bracket Injection Saudi Arabia
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Changzhou Hongxinyutai Precision Mold Co., Ltd. introduces its Heavy Duty Commercial Vehicle Dual Port Tubing Joint Molding Service. As a professional manufacturer established in 2017 with a 1,000-3,000 square meter facility and 51-100 skilled employees, we specialize in producing high-quality injection-molded components for the automotive industry. Our PA66 GF30 auto pipeline brackets are engineered to meet the rigorous demands of heavy-duty commercial vehicles, ensuring reliable fluid or air transfer in critical systems. With TS16969 certification, our molding service guarantees consistent quality and traceability from mold design to final product delivery.
This product is specifically designed for high-pressure and high-temperature applications within commercial vehicle pipelines. The dual-port tubing joint configuration simplifies routing and connection, reducing assembly time and potential leak points. By utilizing PA66 reinforced with 30% glass fiber, our brackets achieve exceptional tensile strength, dimensional stability, and creep resistance – essential for long-term performance in harsh environments.
Product Features & Technical Specifications
- High-Strength Material: PA66 GF30 (Polyamide 66 with 30% glass fiber) offers tensile strength >180 MPa and flexural modulus >8,000 MPa.
- Dual Port Design: Two independent connection ports allow simultaneous line branching, reducing the number of individual fittings.
- Precision Molding: Injection molding tolerance maintained within ±0.1 mm for critical dimensions.
- Heat & Chemical Resistance: Continuous operating temperature range -40°C to +150°C; resistant to oils, greases, and coolants.
- TS16969 Certified: Manufacturing processes comply with automotive quality management standards, ensuring product consistency.
- Customizable: Available in various colors, with optional ribbing or mounting bosses as per customer specifications.
- Surface Finish: Smooth, glossy finish with no burrs or flash, ready for direct installation.
Typical Applications
- Air brake system pipelines in trucks and buses
- Fuel return lines and coolant hoses
- Turbocharger oil drain lines
- Power steering fluid circuits
- HVAC refrigerant lines
Technical Parameters (Example)
| Parameter | Value | Notes |
| Material | PA66+30%GF | UL94 HB flammability (typical) |
| Tensile Strength | ≥ 180 MPa | ISO 527 |
| Flexural Modulus | ≥ 8,000 MPa | ISO 178 |
| Heat Deflection Temperature (HDT) | 245°C @ 1.8 MPa | ISO 75 |
| Port Diameter | 8mm / 10mm / 12mm (custom) | Other sizes available upon request |
| Molding Tolerance | ±0.1 mm (critical) | ±0.15 mm general |
Why Choose Our Molding Service?
- In-house Mold Making: We design and manufacture precision injection molds, ensuring faster turnaround and better control over quality.
- TS16969 Quality System: From incoming raw material inspection to final product testing, every step follows automotive-grade procedures.
- Experienced Team: With 51-100 employees, including engineers with 10+ years of automotive experience, we solve complex molding challenges.
- Flexible Production: Short-run prototypes to high-volume mass production (100,000+ pieces per month capacity).
- Global Shipping: Conveniently located in Changzhou, Jiangsu, with easy access to Shanghai and Shenzhen ports for worldwide delivery.
Trust & Reliability
Since 2017, Changzhou Hongxinyutai Precision Mold Co., Ltd. has served clients across North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East. Our factory spans 1,000-3,000 square meters, housing advanced injection molding machines (80T-650T) and CMM equipment. We have successfully delivered millions of PA66 GF30 components for leading commercial vehicle brands. Our TS16969 certification is not just a badge – it’s a commitment to continuous improvement, defect prevention, and customer satisfaction.
Each dual port tubing joint undergoes rigorous leak testing at 2.5 bar air pressure and dimensional verification to ensure perfect fitment in your pipeline system. We also offer optional ultrasonic welding services for permanent joint sealing. Our technical team is ready to assist with design optimization to reduce wall thickness without compromising strength, saving material cost for large orders.
Ready to upgrade your commercial vehicle pipeline components? Contact us today to discuss your project requirements, request a quotation, or order samples. We are dedicated to being your reliable partner for heavy-duty injection molding services.
Frequently Asked Questions (FAQ)
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Q: What is the lead time for a new dual port tubing joint mold?
A: Typically 25-35 working days for a new mold, including design approval. Sample delivery can be arranged within 15 days after mold trial. -
Q: Can you use other materials besides PA66 GF30?
A: Yes, we can work with PPA, PBT, PA6, or other reinforced thermoplastics. Material selection depends on your application requirements – discuss with our engineers. -
Q: Do you provide samples before mass production?
A: Absolutely. We provide T1 samples for dimensional and functional testing. Sample costs are negotiable and typically refundable for bulk orders. -
Q: What quality inspections do you perform?
A: We conduct material certification, dimensional inspection using CMM, visual inspection, leak test (for sealing joints), and pull-out force test per ASTM standards. -
Q: Is the product suitable for Saudi Arabia’s hot climate?
A: Yes. PA66 GF30 maintains its mechanical properties up to 150°C continuous temperature. Our compounds are UV-stabilized upon request for prolonged outdoor exposure. -
Q: What is the minimum order quantity (MOQ)?
A: MOQ for new molds is 500 pieces. For existing molds, we accept orders as low as 200 pieces. High-volume orders enjoy quantity discounts. -
Q: Do you have certificates for export to Saudi Arabia?
A: While our quality management is TS16969 certified, specific documentation (e.g., SASO, SABER) can be provided upon request. We regularly ship to Middle Eastern markets. -
Q: Can you customize the port angle or bracket mounting pattern?
A: Yes, we offer complete customization. Send us your 2D/3D drawing, and our engineers will optimize the mold design for your exact geometry.
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