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Help CenterOEM Auto Cooling System Dual Port Tubing Fastener Mold IATF16949 Dimensional Stability Plastics Injection Turnkey Tooling Cambodia
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Welcome to Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner for high-performance plastic injection molds. Since 2017, we have specialized in manufacturing turnkey tooling for automotive cooling systems, including our OEM Auto Cooling System Dual Port Tubing Fastener Mold. This mold is engineered to deliver exceptional dimensional stability, ensuring consistent production of dual-port tubing fasteners that meet the rigorous demands of modern vehicle cooling systems. With a dedicated team of 51-100 skilled professionals and a factory spanning 1,000-3,000 square meters, we combine precision engineering with cost-effective solutions. Our mold is designed in compliance with IATF16949 standards and certified under TS16969, guaranteeing reliability and performance for your production needs in Cambodia and beyond.
Product Overview
This injection mold is specifically developed for the mass production of dual-port tubing fasteners used in automotive cooling circuits. The fasteners secure hoses to the radiator, water pump, and heater core, demanding tight tolerances to prevent leaks. Our mold features a robust design that minimizes warpage and shrinkage, ensuring each part maintains its geometry cycle after cycle. The turnkey service includes mold design, fabrication, sampling, and optimization – delivered as a complete solution ready for your production floor.
Key Features & Technical Specifications
- Dual Port Design: Engineered for simultaneous molding of two hose connections, reducing assembly time and cost.
- Dimensional Stability: Advanced cooling channel layout and balanced gate design ensure uniform shrinkage and consistent part dimensions within ±0.05mm.
- IATF16949 System: Our mold complies with the automotive quality management standard, suitable for Tier 1 and OEM supply chains.
- High Durability: Made from premium tool steel (e.g., S136, 8407) with hardened surfaces to withstand over 500,000 shots.
- Turnkey Tooling: We handle everything from 3D modeling to trial runs, so you receive a fully tested mold with process parameters optimized for your press.
| Parameter | Value / Option |
|---|---|
| Mold Base | LKM or equivalent (customized) |
| Cavity Number | 1+1, 2+2, or 4+4 (based on order) |
| Steel Material | S136H, 8407, or NAK80 (HRC 48-52) |
| Cycle Time Estimate | 20-35 seconds (depends on material) |
| Mold Lifespan | 500,000 – 1,000,000 shots |
| Hot Runner System | Optional (YUDO, HUSKY, or equivalent) |
| Tolerance Level | ±0.03mm on critical dimensions |
| Packaging | Waterproof, fumigation-free wooden case |
Why Choose This Mold for Your Cooling System Parts?
In automotive cooling systems, reliability is non-negotiable. A failed hose fastener can lead to coolant leaks, overheating, and expensive repairs. Our Dual Port Tubing Fastener Mold addresses these challenges head-on through precision engineering:
- Consistent Quality: Every part meets the same tight tolerances, reducing scrap rates and rework.
- Faster Production: Multi-cavity options (up to 4 cavities) increase output per cycle, lowering per-part cost.
- Material Compatibility: Designed for engineering plastics like PA66+GF30, PPS, PPA, or even high-temperature nylons – perfect for under-hood environments.
- Easy Maintenance: Interchangeable inserts and wear-plate design simplify repair and prolong tool life.
Turnkey Service – From Design to Delivery
We understand that offsite tooling can be challenging. That's why our turnkey package includes:
- Full 3D design review with DFM (Design for Manufacturability) report
- Mold flow analysis to predict filling, cooling, and warpage
- Material selection guidance (we stock over 20 grades of plastic)
- Trial shots at our facility – we provide test samples and process settings
- Shipping and customs documentation for Cambodia, with ports in Jiangsu, Shanghai, and Shenzhen
Trust & Experience
Since 2017, Changzhou Hongxinyutai Precision Mold has served customers across North America, Europe, Southeast Asia, and the Middle East. Our TS16969 certification reflects our commitment to automotive-grade quality. With a team that averages 15 years of mold-making experience, we have successfully delivered over 1,200 molds for various automotive applications, including engine components, cooling systems, and interior trims. Our factory runs 3 shifts to ensure on-time delivery – even for complex, multi-cavity tools. We are ready to support your Cambodia-based project with competitive pricing and reliable after-sales support.
Ready to enhance your production line? Contact us today for a quotation or technical discussion. We will provide a detailed proposal including mold drawings, steel options, delivery schedule, and payment terms. Let our OEM Auto Cooling System Dual Port Tubing Fastener Mold be the backbone of your cooling system component manufacturing.
Frequently Asked Questions (FAQ)
-
Q: What material can I use with this mold?
A: The mold is compatible with most engineering thermoplastics such as PA6/66+GF, PPS, PPA, and PBT. We recommend testing with your material to confirm shrinkage behavior. -
Q: How long does it take to receive the mold?
A: Typical lead time is 35-50 days for a 1+1 cavity mold. Complex multi-cavity tools may require up to 60 days. We will give an exact timeline after design approval. -
Q: Can the mold be modified for a different standpipe size?
A: Yes. The dual-port geometry is customizable. We adjust the core/cavity inserts based on your fastener dimensions and tolerance requirements. -
Q: Is the mold ready for my injection machine?
A: We require your press specifications (clamping force, tie-bar distance, nozzle size, ejector pattern) to ensure perfect fit. We provide a compatible mounting plate and bolt pattern. -
Q: Do you provide trial sampling before shipment?
A: Absolutely. For each mold, we run trial shots and send you 100-200 samples along with process parameters. You can approve the samples before we crate the mold. -
Q: What certificates do you have?
A: Our company holds TS16969 certification, which is the equivalent of IATF16949 for automotive suppliers. We also comply with ISO 9001 practices. -
Q: How do you ship the mold to Cambodia?
A: We ship from any major port (Jiangsu, Shanghai, Shenzhen). The mold is packed in a wooden case with desiccant and shock-absorbing material, and we handle all export documentation. -
Q: What is your warranty policy?
A: We offer a 12-month warranty against manufacturing defects in materials and workmanship. We also provide lifetime technical support via email or video call.
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