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Home > Manufacturing & Processing Machinery > Mould > Plastic Mould > Three Million Shots Lifespan EV Motor Stator Bracket Mold IATF16949 Vacuum Void Free Haitian Injection Tooling Vietnam
Three Million Shots Lifespan EV Motor Stator Bracket Mold IATF16949 Vacuum Void Free Haitian Injection Tooling Vietnam
Product Spotlights
Durable EV motor stator bracket mold rated for 3 million shots, featuring vacuum void-free technology, IATF 16949 compliance, and perfect fit for Haitian injection machines. TS16969 certified, customizable design, conformal cooling reducing cycle time. Trusted by global automotive clients since 2017.
Negotiable
MOQ: 5000 Pieces (Price negotiable depending on order volume and customization)
Key Specifications
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Application:
Other, EV motor stator bracket
Certification:
Other, TS16969 (IATF 16949 equivalent)
Mold Lifespan:
3,000,000 shots
Payment & Shipping
Payment Methods:
Port of Shipment:
Changzhou,Jiangsu
Delivery Detail:
30 days
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Application
Other, EV motor stator bracket
Certification
Other, TS16969 (IATF 16949 equivalent)
Mold Lifespan
3,000,000 shots
Mold Material
Customized tool steel (e.g., H13, 2344)
Vacuum System
Vacuum void free technology
Compatible Machine
Haitian injection molding machine
Production Location
China (designed for Vietnam market)
Mold Type
Cold runner / hot runner (customizable)
Dimension
Customized per customer requirements
Changzhou Hongxinyutai Precision Mold Co., Ltd. – your trusted partner for high-performance injection molds. Since 2017, we have been dedicated to manufacturing precision tooling with a 1,000–3,000 square meter factory and a team of 51–100 skilled professionals. Our Three Million Shots Lifespan EV Motor Stator Bracket Mold is engineered to deliver exceptional durability, vacuum void-free quality, and full compatibility with Haitian injection molding machines. Certified under TS16969 (meeting IATF 16949 standards), this mold is specifically designed for the rigorous demands of electric vehicle components, ensuring consistent output and long-term cost savings for our customers in Vietnam and beyond.
From precision steel selection to advanced vacuum venting, every aspect of our mold is optimized for reliability and productivity. Below we detail the key features, technical specifications, and measurable benefits that make this mold a smart investment for your EV production line.
Key Features & Technical Specifications
| Parameter | Details |
| Mold Lifespan | 3,000,000 shots (guaranteed under normal maintenance) |
| Vacuum Void Free | Integrated vacuum system removes air pockets – zero porosity |
| Compatible Injection Machine | Haitian (all series), adaptable to other brands |
| Certification | TS16969 (compliant with IATF 16949 standards) |
| Mold Base Steel | High-quality pre-hardened P20 / 718H (customizable) |
| Cavity/ Core Steel | H13 / 2344 ESR, heat treated to 48–52 HRC |
| Surface Finish | SPI-A1 to SPI-D3 (custom mirror polish or texture) |
| Cooling System | Conformal cooling channels for uniform temperature control |
Detailed Advantages & Customer Benefits
- Ultra-Long Production Life: With a rated lifespan of 3 million shots, you can count on this mold for years of uninterrupted production. This reduces the frequency of mold replacement and lowers your per-part cost.
- Vacuum Void-Free Technology: Our proprietary vacuum system removes trapped gases during injection, eliminating voids and sink marks. The result is a flawless stator bracket with consistent wall thickness and superior mechanical properties – critical for EV motor safety.
- IATF 16949 Compliance: Built to automotive-grade standards, the mold meets stringent quality requirements for dimensional accuracy, repeatability, and traceability. This simplifies your OEM approval process.
- Optimized for Haitian Machines: The mold base and mounting dimensions are tailored for Haitian injection molding machines (standard or custom clamping force). This ensures easy installation, fast setup, and stable operation.
- Superior Steel & Heat Treatment: We use premium H13 / 2344 ESR steel with vacuum hardening and multiple tempering cycles. This provides excellent wear resistance, high temperature strength, and reduced thermal fatigue – extending mold life even in high-volume production.
- Conformal Cooling: 3D-printed or machined conformal cooling channels ensure uniform temperature distribution across the cavity. Cycle times are reduced by up to 20%, and part distortion is minimized.
- Customizable Design: We work from your 3D model to optimize the gate location, runner system (cold or hot), ejection method, and venting layout. Our engineering team offers free DFM analysis to identify potential issues early.
- Global Shipping & Support: We ship from Jiangsu, Shanghai, or Shenzhen with sturdy wooden packing. Our after-sales team provides technical support, spare parts, and maintenance guidance for the entire mold lifespan.
Trust & Credibility
Changzhou Hongxinyutai Precision Mold Co., Ltd. has been delivering high-quality molds to North America, South America, Europe, Southeast Asia, Africa, Oceania, and the Middle East since 2017. Our TS16969 certification demonstrates our commitment to automotive-grade quality management. With 51–100 experienced employees and a 1,000–3,000 square meter workshop equipped with advanced CNC, EDM, and wire-cutting machines, we maintain strict control over every step – from steel procurement to final testing. We have successfully completed hundreds of projects for EV components, and our return rate is less than 2%. When you choose our Three Million Shots Lifespan EV Motor Stator Bracket Mold, you are choosing reliability, precision, and a partner who values your production goals. Contact us today for a competitive quote and free DFM analysis!
Frequently Asked Questions (FAQ)
-
Q: How do you guarantee the 3 million shots lifespan?
A: We use premium H13/2344 ESR steel with optimized heat treatment and maintain strict tolerance during machining. Our design includes robust cooling and venting to reduce thermal shock. The guaranteed lifespan is based on standard PP/PA6 materials and a duty cycle of 24/7 production. Regular preventive maintenance further extends the life. -
Q: Is the vacuum void-free technology suitable for all materials?
A: Yes, the vacuum system works effectively with most thermoplastic materials, especially those prone to gas trapping (e.g., PC, ABS, PA). We customize the vacuum vent depth and location based on your material and part geometry. -
Q: Can this mold be adapted to injection machines other than Haitian?
A: Absolutely. We design the mold base and nozzle location to match your machine specifications. Simply provide your machine parameters, and we will adjust the clamping system, ejector pattern, and locating ring accordingly. -
Q: What is the typical lead time for this mold?
A: Standard lead time is 45–60 working days after design approval. For urgent projects, we offer an expedited service (25–35 days) with additional charges. We also provide T1 samples within 30 days for design verification. -
Q: Do you provide samples before mass production?
A: Yes, we offer T0 samples for dimensional and visual inspection. After your approval, we proceed to T1 (multi-cavity) or limited-run production. Sample mold trials can be conducted on our Haitian injection machines in our factory. -
Q: How is the mold packaged for export to Vietnam?
A: We pack the mold in a reinforced wooden crate with moisture-proof lining and protect all delicate parts. Each mold is disassembled and marked for easy re-assembly. We also attach a detailed packing list and handling instructions. -
Q: What certifications do you hold?
A: Our factory is certified under TS16969, which aligns with IATF 16949 requirements. We can provide a copy of the certificate upon request. Additionally, we use third-party inspection (e.g., SGS) upon customer requirement. -
Q: Do you offer after-sales support for molds installed in Vietnam?
A: Yes, we provide remote technical support via video call and email. For critical issues, we can dispatch an engineer to your site (travel expenses apply). We also stock common spare parts (e.g., ejector pins, springs) for quick replacement.
Send Inquiry to This Supplier
1Yr
Business Type
Manufacturer
Year Established
2017
Factory Size
1,000-3,000 square meters
Total Employees
51 - 100 People
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